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HISCROLL 46
Pfeiffer Vacuum HISCROLL 46 Manuals
Manuals and User Guides for Pfeiffer Vacuum HISCROLL 46. We have
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Pfeiffer Vacuum HISCROLL 46 manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HISCROLL 46 Operating Instructions Manual (82 pages)
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 12 MB
Table of Contents
Dear Customer
2
Disclaimer of Liability
2
Telegram Example
2
Table of Contents
3
List of Tables
6
List of Figures
7
About this Manual
8
Validity
8
Applicable Documents
8
Variants
8
Target Group
8
Conventions
8
Pictographs
8
Instructions in the Text
8
Labels on Product
9
Abbreviations
10
Tbl. 1: Abbreviations Used
10
Fig. 2: Position of the Labels on the Product
10
Safety
11
General Safety Information
11
Safety Instructions
11
Safety Precautions
17
ATEX Classification and Safety Measures
18
Limits of Use of Product
19
Proper Use
19
Foreseeable Improper Use
19
Tbl. 2: General ATEX Designations
19
Tbl. 3: Permissible Ambient Conditions
19
Personnel Qualification
20
Ensuring Personnel Qualification
20
Personnel Qualification for Maintenance and Repair
21
Advanced Training with Pfeiffer Vacuum
21
Product Description
22
Function
22
Fig. 3: Schematic Compression Cycle of Scroll Pumps
22
Drive
23
Cooling
23
Shaft Bearing
23
Gas Ballast
23
Pressure Sensor
23
Fig. 4: Hiscroll Design
23
Connections
24
Identifying the Product
24
Product Features
24
Scope of Delivery
24
Tbl. 4: Interfaces of the Electronic Drive Unit
24
Tbl. 5: Features of Scroll Pumps
24
Transportation and Storage
25
Transporting Vacuum Pump
25
Storing Vacuum Pump
26
Fig. 5: Slinging Points for Transport of the Scroll Pump
26
Installation
27
Setting up Vacuum Pump
27
Fig. 6: Minimum Distances and Permissible Inclination
27
Connecting Vacuum Side
28
Fig. 7: Example of Vacuum Connection
28
Connecting Exhaust Side
29
Fig. 8: Example of Exhaust Connection
29
Connecting Gas Ballast External Supply
30
Connecting to Mains Power Supply
31
Fig. 9: Connecting Gas Ballast External Supply
31
Fig. 10: Connecting to Mains Power Supply
32
Interfaces
33
Interface Overview
33
Remote" Interface
33
Fig. 11: Interfaces of the Electronic Drive Unit
33
Fig. 12: Connection Diagram of 15-Pin "Remote" Connection
33
Inputs
34
Outputs
34
Tbl. 6: Connection Assignment of 15-Pin "Remote" Connection
34
Rs-485
35
Connecting Control Unit
35
Using RS-485 Interface
35
Tbl. 7: Features of the RS-485 Interface
35
Fig. 13: Connecting a Control Unit Via the "Remote" Connection
35
Pfeiffer Vacuum Protocol for RS-485 Interface
36
Telegram Frame
36
Telegram Description
36
Fig. 14: Cross-Link Via Connection RS-485 Using Connection Cables and Accessories
36
Telegram Example
37
Data Types
37
Parameter Set
39
General
39
Control Commands
39
Tbl. 8: Explanation and Meaning of the Parameters
39
Status Requests
41
Reference Value Inputs
41
Tbl. 10: Status Requests
41
Operation
43
Commissioning Vacuum Pump
43
Switch Vacuum Pump on
44
Configuring the Connections with the Pfeiffer Vacuum Parameter Set
44
Configuring the Digital Outputs
44
Configuring the Digital Input
44
Selecting the Interfaces
44
Tbl. 12: Configure Parameters [P:019] and [P:024]
44
Tbl. 13: Configure Parameter [P:063]
44
Configuring Accessories
45
Selecting Operating Mode
45
Tbl. 14: Parameter [P:060]
45
Fig. 15: Accessory Connector Assignment
45
Speed Modes
46
Normal Operation
46
Standby Mode
46
Fig. 16: Speed Modes
46
Rotation Speed Setting Operation
47
Auto Standby
47
Auto Start
47
Pressure Regulation Operation
48
Determining Effective Pressure with Correction Factors
48
Tbl. 15: Correction Factor for Pressure Range < 1 Hpa
48
Operating with Gas Ballast
49
Fig. 17: Displayed Pressure
49
Tbl. 16: Hiscroll Gas Ballast Valve Switch Settings
50
Controlling Gas Ballast Valve with a Pressure Sensor
51
Controlling Gas Ballast Valve Without a Pressure Sensor
51
Fig. 18: Pressure-Dependent Gas Ballast Valve Control in Automatic Mode
51
Operating Mode Display Via LED
52
Fig. 19: Gas Ballast Valve Control in Automatic Mode
52
Switching off Vacuum Pump
53
Tbl. 18: Behavior and Meaning of the LED Standby
53
Maintenance
54
Maintenance Information
54
Checklist for Inspection and Maintenance
55
Replacing Valves
55
Disassembling Fan Cover
56
Fig. 20: Unscrewing and Removing Cylinder Screws
56
Fig. 21: Removing Fan Plug
56
Disassembling Valves
57
Fig. 22: Removing Fan Cover
57
Fig. 23: Disassembling Valves
57
Assembling Valves
58
Replacing the Gas Ballast Valve
58
Disassembling Gas Ballast Valve
58
Fig. 24: Assembling Valves
58
Fig. 25: Disassembling Gas Ballast Valve
59
Fig. 26: Disassembling Gas Ballast Valve
59
Assembling Gas Ballast Valve
60
Fig. 27: Assembling Gas Ballast Valve
60
Fig. 28: Assembling Gas Ballast Valve
60
Changing the Tip Seal
61
Disassembling Spiral Housing
61
Replacing Tip Seals
61
Fig. 29: Removing the Spiral Housing
61
Fig. 30: Replacing Tip Seals on Scroll Pump
62
Assembling Pump Housing
63
Fig. 31: Spiral Housing Overview
63
Final Inspection
64
Fig. 32: Assembling the Housing Parts
64
Decommissioning
65
Shutting down for Longer Periods
65
Recommissioning
65
Recycling and Disposal
66
General Disposal Information
66
Disposing of the Scroll Pump
66
Malfunctions
67
General
67
Error Codes
68
Warning and Malfunction Messages When Operating with Control Units
70
Service Solutions by Pfeiffer Vacuum
71
Spare Parts
73
Tbl. 24: Spare Part Package
73
Fig. 33: Hiscroll 46 Tip Seal Maintenance Set
73
Tbl. 25: Spare Part Package
74
Fig. 34: Hiscroll Valve Set
74
Accessories
75
Accessory Information
75
Ordering Accessories
75
Tbl. 26: Accessories for Hiscroll
76
Technical Data and Dimensions
77
General
77
Technical Data
77
Substances in Contact with Media
78
Dimensions
79
Fig. 35: Dimensions Hiscroll
79
EC Declaration of Conformity
80
Declaration of Conformity
81
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Pfeiffer Vacuum HISCROLL 46 Operating Instructions Manual (64 pages)
Scroll pump with three-phase motor
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 9 MB
Table of Contents
Dear Customer
2
Disclaimer of Liability
2
Table of Contents
3
List of Tables
5
List of Figures
6
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Pictographs
7
Instructions in the Text
7
Labels on Product
8
Tbl. 1: Labels on Product
8
Abbreviations
9
Tbl. 2: Abbreviations Used
9
Fig. 1: Position of the Labels on the Product
9
Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
16
Limits of Use of Product
17
Proper Use
17
Foreseeable Improper Use
17
Tbl. 3: Permissible Ambient Conditions
17
Personnel Qualification
18
Ensuring Personnel Qualification
18
Personnel Qualification for Maintenance and Repair
18
Advanced Training with Pfeiffer Vacuum
19
Product Description
20
Function
20
Fig. 2: Schematic Compression Cycle of Scroll Pumps
20
Drive
21
Cooling
21
Shaft Bearing
21
Gas Ballast
21
Identifying the Product
21
Product Features
21
Scope of Delivery
22
Transportation and Storage
23
Transporting Vacuum Pump
23
Storing Vacuum Pump
24
Fig. 4: Slinging Points for Transport of the Scroll Pump
24
Installation
25
Setting up Vacuum Pump
25
Fig. 5: Minimum Distances and Permissible Inclination
25
Connecting Vacuum Side
26
Connecting Exhaust Side
26
Fig. 6: Example of Vacuum Connection
26
Connecting Gas Ballast External Supply
27
Fig. 7: Example of Exhaust Connection
27
Fig. 8: Connecting Gas Ballast External Supply
28
Implementing Electrical Safety Measures
29
Installing Miniature Circuit Breaker
29
Installing a Residual Current Circuit Breaker
29
Installing Motor Protection Switch
29
Connecting to Mains Power Supply
30
Tbl. 8: Connection Assignment of Power Supply Connector
30
Connecting Three-Phase Motor with 6-Pin Terminal Board
31
Choosing Fan Voltage Supply
31
Fig. 9: Star Circuit for High Voltage (Factory Setting)
31
Fig. 10: Delta Connection for Low Voltage
31
Checking Direction of Rotation with Rotary Field Measuring Instrument
32
Fig. 11: Clamping Fan Connecting Cable Onto Circuit Board
32
Fig. 12: Checking Direction of Rotation
32
Operation
34
Commissioning Vacuum Pump
34
Switching on Vacuum Pump
34
Temperature Monitoring
35
Operating with Gas Ballast
35
Tbl. 9: Bimetal Switch Technical Data
35
Tbl. 10: Hiscroll Gas Ballast Valve Switch Settings
36
Switching off Vacuum Pump
37
Maintenance
38
Maintenance Information
38
Checklist for Inspection and Maintenance
39
Replacing Valves
39
Disassembling Fan Cover
39
Fig. 13: Unscrewing and Removing Cylinder Screws
40
Fig. 14: Removing Fan Plug
40
Disassembling Valves
41
Fig. 15: Removing Fan Cover
41
Fig. 16: Disassembling Valves
41
Assembling Valves
42
Replacing the Gas Ballast Valve
42
Disassembling Gas Ballast Valve
42
Fig. 17: Assembling Valves
42
Fig. 18: Disassembling Gas Ballast Valve
43
Fig. 19: Disassembling Gas Ballast Valve
43
Assembling Gas Ballast Valve
44
Fig. 20: Assembling Gas Ballast Valve
44
Fig. 21: Assembling Gas Ballast Valve
44
Changing the Tip Seal
45
Disassembling Spiral Housing
45
Fig. 22: Loosening the Fan Cover on the Scroll Pump
45
Fig. 23: Removing the Fan Cover from the Scroll Pump
46
Fig. 24: Removing the Scroll Pump Spiral Housing
46
Replacing Tip Seals
47
Fig. 25: Replacing Tip Seals on Scroll Pump
47
Assembling Pump Housing
48
Fig. 26: Spiral Housing Overview
48
Final Inspection
49
Fig. 27: Assembling the Housing Parts
49
Decommissioning
50
Shutting down for Longer Periods
50
Recommissioning
50
Recycling and Disposal
51
General Disposal Information
51
Disposing of the Scroll Pump
51
Malfunctions
52
General
52
Tbl. 12: Troubleshooting with Scroll Pumps
53
Service Solutions by Pfeiffer Vacuum
54
Spare Parts
56
Tbl. 13: Spare Part Package
56
Fig. 28: Hiscroll 46 Tip Seal Maintenance Set
56
Tbl. 14: Spare Part Package
57
Fig. 29: Hiscroll Valve Set
57
Fig. 30: Hiscroll
57
Accessories
58
Accessory Information
58
Ordering Accessories
58
Tbl. 15: Accessories for Hiscroll
58
Technical Data and Dimensions
59
General
59
Technical Data
59
Substances in Contact with the Media
60
Tbl. 18: Technical Data for Hiscroll 46 | 3-Phase
60
Tbl. 19: Materials that Make Contact with the Process Media
60
Dimensions
61
EC Declaration of Conformity
62
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