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Pfeiffer Vacuum HIPACE 3400 IT manual available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HIPACE 3400 IT Operating Instructions Manual (72 pages)
Turbopump with temperature management system
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 13 MB
Table of Contents
Table of Contents
3
1 About this Manual
8
Validity
8
Applicable Documents
8
Variants
8
Target Group
8
Conventions
8
Instructions in the Text
8
Pictographs
9
Stickers on Product
9
Abbreviations
10
Fig. 1: Position of the Stickers on the Product
10
Tbl. 2: Abbreviations Used in this Document
11
2 Safety
12
General Safety Information
12
Safety Instructions
12
Safety Precautions
17
Limits of Use of Product
18
Proper Use
18
Foreseeable Improper Use
18
Tbl. 3: Permissible Ambient Conditions
18
Personnel Qualification
19
Ensuring Personnel Qualification
19
Personnel Qualification for Maintenance and Repair
20
Advanced Training with Pfeiffer Vacuum
20
3 Product Description
21
Function
21
Fig. 2: Design of the Hipace 3400 IT | IUT Turbopump with TC 1200
21
Fig. 3: Design of TMS Box
21
Cooling
22
Drive
22
Rotor Bearing
22
Scope of Delivery
22
Identifying the Product
22
Product Types
22
Product Features
23
Tbl. 4: Product Designation of Pfeiffer Vacuum Hipace Turbopumps
23
Tbl. 5: Turbopump Features
23
Tbl. 6: Delivered Drive Power Depending on the Supplied Mains Voltage
23
4 Transportation and Storage
24
Transport
24
Transport in Vertical Position
24
Transport in Horizontal Space
25
Fig. 4: Slinging Points for Vertical Transport of the Turbopump Without Packaging
25
Storage
26
Fig. 5: Slinging Points for Horizontal Transport of the Turbopump Without Packaging
26
5 Installation
27
Preparatory Work
27
Connecting the High Vacuum Side
27
Requirements for Dimensioning a Counter Flange
27
Considering Earthquake Protection
28
Tbl. 7: Requirements for Dimensioning High Vacuum Connection Supplied by Cus
28
Fig. 6: Example: Secure against Displacement and Tipping Caused by External VI
28
Using Splinter Shield or Protective Screen
29
Mounting Orientations
29
Tbl. 8: Reducing Turbopump Pumping Speed through the Use of a Splinter Shield or
29
Protective Screen
29
Fig. 7: Hipace 3400 | Mounting Orientations of the Standard Version, Upright
29
Fig. 8: Hipace 3400 | Mounting Orientations of the U Version, Overhead
29
Attach ISO-F Flange to ISO-F
30
Fig. 9: Alignment of the Fore-Vacuum Connection with Horizontal Mounting Orienta
30
Fig. 10: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
30
Fig. 11: Flange Connection ISO-F, Hexagon Head Screw and through Hole
31
Fig. 12: Flange Connection ISO-F, Stud Screw and Tapped Hole
31
Fig. 13: Flange Connection ISO-F, Stud Screw and through Hole
31
Filling the Operating Fluid
32
Fig. 14: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
32
Connecting Fore-Vacuum Side
33
Cooling Water Connection
34
Fig. 16: Example of Fore-Vacuum Connection on Hipace 3400 IT
34
Establishing a Cooling Water Connection with Hose Nozzles
35
Tbl. 10: Versions of Cooling Water Connections
35
Tbl. 9: Requirements on the Cooling Water Composition
35
Establishing a Cooling Water Connection with Pipe Fittings
36
Fig. 17: Establishing a Cooling Water Connection with Hose Nozzles
36
Connecting Accessories to Turbopumps with TMS
37
Fig. 18: Cooling Water Connection with Pipe Fittings
37
Connecting Sealing Gas
38
Implement Electrical Safety Measures
38
Installing Miniature Circuit Breaker
39
Installing a Residual Current Circuit Breaker
39
Connecting the Electrical Supply
39
Grounding the Vacuum Pump
39
Tbl. 12: Technical Requirements for a Miniature Circuit Breaker
39
Tbl. 13: Technical Requirements for a Residual Current Circuit Breaker
39
Establishing the Electric Connection
40
Tbl. 14: Terminal Lay-Out of the Power Supply Connector
40
Fig. 19: Example: Connecting the Grounding Cable
40
6 Operation
41
Commissioning
41
Tbl. 15: Preconfigured Settings for Turbopumps with TMS When Delivered
41
Operating Modes
42
Operating Without Operating Unit
42
Operation Via Connection "E74
42
Operation Via Multi-Function Connection "Remote
42
Operation Via Pfeiffer Vacuum Control Unit
42
Operation Via Field Bus
43
Switching on the Turbopump
43
Operation with TMS
44
TMS Connection
44
Process Description for TMS
44
Fig. 20: Mains Power Supply
44
Operation Monitoring
45
Operating Mode Display Via LED
45
Temperature Monitoring
45
Tbl. 16: Behavior and Meaning of the Leds on the Electronic Drive Unit
45
Switching off and Venting
46
Switching off
46
Venting
46
Tbl. 17: Factory Settings for Delayed Venting in Turbopumps
46
7 Maintenance
48
General Maintenance Information
48
Maintenance Intervals and Responsibilities
48
Changing the Operating Fluid
49
Draining the Operating Fluid
49
Fig. 21: Example of Draining Operating Fluid for Standard and U Versions
49
Filling the Operating Fluid
50
Fig. 22: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
50
Replacing the Electronic Drive Unit
51
Removing Electronic Drive Unit
52
Installing the Electronic Drive Unit
52
Fig. 24: Removing the Electronic Drive Unit
52
Confirming Speed Specification
53
Tbl. 18: Characteristic Nominal Rotation Speeds of the Turbopumps
53
Fig. 25: Securing the Electronic Drive Unit
53
Replacing the Heating Jacket
54
Removing a Heating Jacket
54
Fig. 26: Removing the Heating Jacket
54
Installing a Heating Jacket
55
Remounting the Pipe Fittings
55
Dismantling the Pipe Fittings
55
Fig. 27: Installing a Heating Jacket
55
Mounting the Pipe Fittings
56
Fig. 28: Dismantling the Pipe Fittings
56
Fig. 29: Mounting the Pipe Fittings
56
8 Decommissioning
57
Shutting down for Longer Periods
57
Recommissioning
57
9 Recycling and Disposal
58
General Disposal Information
58
Dispose of Turbopumps
58
10 Malfunctions
59
11 Service Solutions by Pfeiffer Vacuum
62
12 Spare Parts
64
Fig. 30: Spare Parts Hipace 3400 IT | IUT
64
13 Accessories
65
Accessory Information
65
Ordering Accessories
65
Tbl. 21: Accessories
66
14 Technical Data and Dimensions
67
General
67
Fig. 31: Hipace 3400 IT | TC 1200 DN 320 ISO-F
69
Fig. 32: Hipace 3400 IUT | TC 1200 DN 320 ISO-F
69
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