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Manuals and User Guides for Pfeiffer Vacuum HIPACE 2800 IUT. We have
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Pfeiffer Vacuum HIPACE 2800 IUT manual available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HIPACE 2800 IUT Operating Instructions Manual (72 pages)
Turbopump with temperature management system
Brand:
Pfeiffer Vacuum
| Category:
Industrial Equipment
| Size: 13 MB
Table of Contents
Table of Contents
3
About this Manual
8
Validity
8
Applicable Documents
8
Variants
8
Target Group
8
Conventions
8
Instructions in the Text
8
Pictographs
9
Stickers on the Product
9
Abbreviations
10
Fig. 1: Position of the Stickers on the Product
10
Trademarks
11
Tbl. 2: Abbreviations Used in this Document
11
Safety
12
General Safety Information
12
Safety Instructions
12
Safety Precautions
17
Limits of Use of the Product
18
Proper Use
18
Foreseeable Improper Use
18
Tbl. 3: Permissible Ambient Conditions
18
Personnel Qualification
19
Ensuring Personnel Qualification
19
Personnel Qualification for Maintenance and Repair
20
Advanced Training with Pfeiffer Vacuum
20
Product Description
21
Function
21
Cooling
21
Fig. 2: Design of the Hipace 2800 IT Turbopump with TC 1200
21
Fig. 3: Design of TMS Box
21
Rotor Bearing
22
Drive
22
Scope of Delivery
22
Identifying the Product
22
Product Types
22
Product Features
23
Tbl. 4: Product Designation of Pfeiffer Vacuum Hipace Turbopumps
23
Tbl. 5: Turbopump Features
23
Tbl. 6: Delivered Drive Power Depending on the Supplied Mains Voltage
23
Transportation and Storage
24
Transport
24
Transport in Vertical Position
24
Transport in Horizontal Space
25
Fig. 4: Slinging Points for Vertical Transport of the Turbopump Without Packaging
25
Storage
26
Fig. 5: Slinging Points for Horizontal Transport of the Turbopump Without Packaging
26
Installation
27
Preparatory Work
27
Connecting the High Vacuum Side
27
Requirements for the Dimensioning of a Counter Flange
27
Considering Earthquake Protection
28
Tbl. 7: Requirements for the Dimensioning of Customer-Specific High Vacuum con
28
Fig. 6: Example: Secure against Displacement and Tipping Caused by External VI
28
Using a Splinter Shield or Protective Screen
29
Mounting Orientations
29
Tbl. 8: Reducing Turbopump Pumping Speed through the Use of a Splinter Shield or
29
Protective Screen
29
Fig. 7: Hipace 2800 | Mounting Orientations of the Standard Version, Upright
29
Fig. 8: Hipace 2800 | Mounting Orientations of the U Version, Overhead
29
Attaching ISO-F Flange to ISO-F
30
Fig. 9: Alignment of the Fore-Vacuum Connection with Horizontal Mounting Orienta
30
Fig. 10: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
30
Fig. 11: Flange Connection ISO-F, Hexagon Head Screw and through Hole
31
Fig. 12: Flange Connection ISO-F, Stud Screw and Tapped Hole
31
Fig. 13: Flange Connection ISO-F, Stud Screw and through Hole
31
Filling the Operating Fluid
32
Fig. 14: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
32
Connecting the Fore-Vacuum Side
33
Cooling Water Connection
34
Fig. 16: Example of Fore-Vacuum Connection on Hipace 2800 IT
34
Establishing a Cooling Water Connection with Hose Nozzles
35
Tbl. 9: Requirements on the Cooling Water Composition
35
Tbl. 10: Versions of Cooling Water Connections
35
Establishing a Cooling Water Connection with Pipe Fittings
36
Fig. 17: Establishing a Cooling Water Connection with Hose Nozzles
36
Connecting Accessories to Turbopumps with TMS
37
Fig. 18: Cooling Water Connection with Pipe Fittings
37
Connecting Sealing Gas
38
Implement Electrical Safety Measures
38
Installing a Circuit Breaker
39
Installing a Residual Current Circuit Breaker
39
Connecting the Electrical Supply
39
Grounding the Vacuum Pump
39
Tbl. 12: Technical Requirements for a Circuit Breaker
39
Tbl. 13: Technical Requirements for a Residual Current Circuit Breaker
39
Establishing the Electric Connection
40
Tbl. 14: Terminal Lay-Out of the Power Supply Connector
40
Fig. 19: Example: Connecting the Grounding Cable
40
Operation
41
Commissioning
41
Tbl. 15: Preconfigured Settings for Turbopumps with TMS When Delivered
41
Operating Modes
42
Operation Without Operating Unit
42
Operation Via Connection "E74
42
Operation Via Multi-Function Connection "Remote
42
Operation Via Pfeiffer Vacuum Display and Control Unit
42
Operation Via Field Bus
42
Switching on the Turbopump
43
Fig. 20: Mains Power Supply
43
Operation with TMS
44
TMS Connection
44
Process Description for TMS
44
Operation Monitoring
45
Operating Mode Display Via LED
45
Temperature Monitoring
45
Switching off and Venting
45
Switching off
45
Venting
46
Tbl. 17: Factory Settings for Delayed Venting in Turbopumps
46
Maintenance
47
General Maintenance Information
47
Maintenance Intervals and Responsibilities
47
Changing the Operating Fluid
48
Draining the Operating Fluid
48
Fig. 21: Example of Draining Operating Fluid for Standard and U Versions
48
Filling the Operating Fluid
49
Fig. 22: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
49
Replacing the Electronic Drive Unit
50
Removing Electronic Drive Unit
51
Installing the Electronic Drive Unit
51
Fig. 24: Removing the Electronic Drive Unit
51
Confirming the Speed Specification
52
Tbl. 18: Characteristic Nominal Rotation Speeds of the Turbopumps
52
Fig. 25: Securing the Electronic Drive Unit
52
Replacing the Heating Jacket
53
Removing a Heating Jacket
53
Fig. 26: Removing the Heating Jacket
53
Installing a Heating Jacket
54
Remounting the Pipe Fittings
54
Dismantling the Pipe Fittings
54
Fig. 27: Installing a Heating Jacket
54
Mounting the Pipe Fittings
55
Fig. 28: Dismantling the Pipe Fittings
55
Fig. 29: Mounting the Pipe Fittings
55
Decommissioning
56
Stillsetzen für Längere Zeit
56
Recommissioning
56
Recycling and Disposal
58
General Disposal Information
58
Dispose of Turbopumps
58
Malfunctions
59
Service Solutions by Pfeiffer Vacuum
62
Spare Parts
64
Fig. 30: Spare Parts Hipace 2800 IT | IUT
64
Accessories
65
Accessory Information
65
Ordering Accessories
65
Tbl. 21: Accessories
66
Technical Data and Dimensions
67
Fig. 31: Hipace 2800 IT | TC 1200 DN 250 ISO-F
69
Fig. 32: Hipace 2800 IUT | TC 1200 DN 250 ISO-F
70
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