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Pfeiffer Vacuum HENA 301 Manuals
Manuals and User Guides for Pfeiffer Vacuum HENA 301. We have
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Pfeiffer Vacuum HENA 301 manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HENA 301 Operating Instructions Manual (60 pages)
Rotary vane pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 11 MB
Table of Contents
Table of Contents
3
1 About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Fig. 1: Position of the Stickers on the Product
8
Abbreviations
9
Trademark Proof
9
Tbl. 2: Abbreviations Used in this Document
9
2 Safety
10
General Safety Instructions
10
Safety Instructions
10
Safety Precautions
13
Limits of Use of the Product
14
Proper Use
14
Foreseeable Improper Use
14
Personnel Qualification
14
Tbl. 3: Limits of Use of the Product
14
Ensuring Personnel Qualification
15
Personnel Qualification for Maintenance and Repair
15
Advanced Training with Pfeiffer Vacuum
15
3 Product Description
16
Function
16
Operating Fluid
16
Fig. 2: Operating Principle
16
Fig. 3: Structure of the Rotary Vane Pump
16
Operating Fluid Return Via the Float Valve
17
Cooling
17
Gas Ballast
17
Identifying the Product
17
Product Features
17
Scope of Delivery
17
Tbl. 4: Features of the Rotary Vane Pumps
17
4 Transportation and Storage
18
Transporting the Vacuum Pump
18
Fig. 4: Transporting the Vacuum Pump
18
Storing the Vacuum Pump
19
5 Installation
20
Installing the Vacuum Pump
20
Connecting the Vacuum Side
20
Fig. 5: Minimum Distances to the Lateral Limitations (Top View)
20
Connecting the Exhaust Side
21
Filling the Operating Fluid
21
Connect the Oil/Water Heat Exchanger
22
Fig. 6: Filling the Operating Fluid
22
Tbl. 5: Requirements on the Cooling Water Composition
23
Fig. 7: Cooling Water Connection
23
Establishing Mains Connection
24
Connect Three Phase Motor with 12-Pin Terminal Board
24
Fig. 8: Double Star Circuit
24
Fig. 9: Delta Connection
24
Connect Three Phase Motor with 6-Pin Terminal Board
25
Frequency Inverter for Vacuum Pumps with 3-Phase Motor
25
Fig. 10: Star Circuit
25
Fig. 11: Delta Connection
25
Fig. 12: Star Circuit
25
Checking the Direction of Rotation
26
Setting the Motor Protection Switch
26
Tbl. 6: Motor Protection Switch Setting Values for Hena 201 (from Index "A")
26
Tbl. 7: Motor Protection Switch Setting Values for Hena 251 | Hena 301
26
Connecting the PTC Thermistor Tripping Unit
27
Fig. 13: Connection Example with PTC Thermistor Tripping Unit
27
6 Operation
28
Putting the Vacuum Pump into Operation
28
Switching on the Vacuum Pump
28
Operating the Rotary Vane Pump with Gas Ballast
29
Refilling Operating Fluid
30
Fig. 14: Gas Ballast Valve
30
Fig. 15: Refilling Operating Fluid
30
Switching off the Vacuum Pump
31
7 Maintenance
32
Maintenance Instructions
32
Checklist for Inspection and Maintenance
32
Tbl. 8: Maintenance Intervals
33
Changing the Operating Fluid
34
Determine Degree of Aging of P3 Operating Fluid
34
Changing the Operating Fluid
35
Rinsing and Cleaning the Rotary Vane Vacuum Pump
36
Fig. 16: Draining the Operating Fluid
36
Changing the Operating Fluid Filter
37
Change the Exhaust Filter in the Operating Fluid Separator
37
Fig. 17: Changing the Operating Fluid Filter
37
Dismantling the Exhaust Filters
38
Fig. 18: Dismantling the Exhaust Filters
38
Mounting the Exhaust Filters
39
Fig. 19: Mounting the Exhaust Filters
39
Cleaning the Intake Strainer
40
Cleaning the Gas Ballast Filter
40
Fig. 20: Dismantling / Assembling the Intake Strainer
40
Changing the Operating Fluid Type
41
Fig. 21: Cleaning the Gas Ballast Filter
41
8 Decommissioning
42
Shutting down for Longer Periods
42
Recommissioning
42
Disposing of the Vacuum Pump
42
9 Malfunctions
43
Tbl. 9: Troubleshooting for Rotary Vane Pumps
44
10 Service Solutions from Pfeiffer Vacuum
45
11 Spare Parts
47
Ordering Spare Parts Packs
47
Operating Fluids - Maintenance Level
47
Maintenance Kit - Maintenance Level
47
Tbl. 10: Spare Parts Packages Hena 201
47
Tbl. 11: Spare Parts Packages Hena 251 | Hena 301 | Hena 301 S
47
Tbl. 12: Consumables
47
Overhaul Kit - Maintenance Level
48
Set of Seals
48
Set of Vanes
48
Coupling Set
48
12 Accessories
49
Accessory Information
49
Ordering Accessories
49
Tbl. 13: Accessories
49
Tbl. 14: Consumables
49
13 Technical Data and Dimensions
50
General
50
Technical Data
50
Tbl. 15: Conversion Table: Pressure Units
50
Tbl. 16: Conversion Table: Units for Gas Throughput
50
Tbl. 17: Technical Data Hena 201 | Hena 251
51
Dimensions
52
Tbl. 18: Technical Data Hena 301 | Hena 301 S
52
Fig. 22: Dimensions Hena 201 | Three Phase Motor IE3
53
Fig. 23: Dimensions Hena 251 | Three Phase Motor IE3
54
Fig. 24: Dimensions Hena 301 | Three Phase Motor IE3
55
Fig. 25: Dimensions Hena 301 | Three Phase Motor IE3 and Oil/Water Heat Exchang
56
Fig. 26: Dimensions Hena 301 S | Three Phase Motor IE3
57
Declaration of Conformity
58
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Pfeiffer Vacuum HENA 301 Operating Instructions Manual (58 pages)
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 8 MB
Table of Contents
Table of Contents
3
1 About this Manual
5
Validity
5
Related Documents
5
Variants
5
Target Group
5
Conventions
6
Abbreviations
6
Pictographs
6
Product Sticker
6
Symbols Used
6
Instructions in the Text
7
2 Safety
8
General Safety Instructions
8
Safety Instructions
8
Safety Precautions
10
Product Limits of Use
11
Proper Use
11
Foreseeable Improper Use
11
3 Product Description
12
Product Identification
12
Shipment
12
Function
12
Operating Principle
13
Operating Fluid Return Via the Float Valve
14
4 Transportation and Storage
15
Transport
15
Storage
15
5 Installation
17
Installing the Vacuum Pump
17
Connecting the Vacuum Side
17
Connecting the Exhaust Side
18
Establishing Mains Connection
18
Three Phase Motor with 12-Pin Terminal Board
19
Three Phase Motor with 6-Pin Terminal Board
20
Checking the Direction of Rotation
20
Motor Protection
21
PTC Thermistor Temperature Sensor (3TF)
21
Motor Protection Switch
21
Frequency Inverter Operation for Vacuum Pumps with 3-Phase Mo
22
Refilling Operating Fluid
22
Connecting Accessories
23
Operating Fluid Temperature Monitoring (Option)
23
Operating Fluid Level Monitoring (Option)
24
Connecting a Heat Exchanger (Optional)
25
6 Operation
28
Commissioning
28
Switching on
28
Operating the Rotary Vane Pump with Gas Ballast
29
Gas Ballast Valve - Standard Version
29
Gas Ballast Valve - Retrofit Kit with Solenoid Valve
29
Refilling Operating Fluid
30
Switching off the Vacuum Pump
31
Venting the Vacuum Chamber
31
Maintaining the Vacuum in the Chamber
31
7 Maintenance
32
Maintenance Instructions
32
Checklist for Inspection and Maintenance
32
Changing the Operating Fluid
34
Determine Degree of Aging of P3 Operating Fluid
34
Draining the Operating Fluid
35
Rinsing and Cleaning
36
Changing the Operating Fluid Filter
36
Change the Exhaust Filter in the Operating Fluid Separator
37
Cleaning the Intake Strainer
39
Cleaning the Gas Ballast Filter
39
Changing Operating Fluid Type
40
8 Decommissioning
41
Shutting down for Longer Periods
41
Recommissioning
41
Disposing of the Vacuum Pump
41
9 Malfunctions
42
10 Service Solutions from Pfeiffer Vacuum
44
11 Spare Parts
46
Spare Parts Packs
46
1Operating Fluids - Maintenance Level
46
2Maintenance Kit - Maintenance Level
47
3Set of Seals
47
4Overhaul Kit and Set of Seals
47
5Set of Vanes
47
6Coupling Set
47
12 Technical Data and Dimensions
48
General
48
Technical Data
48
Dimensions
51
13 Accessories
55
Declaration of Conformity
56
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