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HENA 201 R
Pfeiffer Vacuum HENA 201 R Vane Pump Manuals
Manuals and User Guides for Pfeiffer Vacuum HENA 201 R Vane Pump. We have
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Pfeiffer Vacuum HENA 201 R Vane Pump manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HENA 201 R Operating Instructions Manual (128 pages)
Rotary vane pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 23 MB
Table of Contents
Deutsch
3
Table of Contents
3
Zielgruppe
7
Anweisungen IM Text
7
Konventionen
7
Zu dieser Anleitung
7
Varianten
7
Mitgeltende Dokumente
7
Gültigkeit
7
Piktogramme
8
Aufkleber auf dem Produkt
8
Abb. 1: Position der Aufkleber auf dem Produkt
8
Abkürzungen
9
Markennachweis
9
Sicherheit
10
Allgemeine Sicherheitshinweise
10
Sicherheitshinweise
10
Sicherheitsmaßnahmen
14
Einsatzgrenzen des Produkts
15
Bestimmungsgemäße Verwendung
15
Vorhersehbarer Fehlgebrauch
16
Personenqualifikation
16
Personenqualifikation Sicherstellen
16
Personenqualifikation bei Wartung und Reparatur
17
Produktbeschreibung
18
Funktion
18
Betriebsmittel
18
Abb. 2: Funktionsprinzip
18
Abb. 3: Aufbau der Drehschieberpumpe
18
Produkt Identifizieren
19
Produktmerkmale
19
Lieferumfang
19
Gasballastsystem
19
Kühlung
19
Betriebsmittelrückführung
19
Transport und Lagerung
21
Vakuumpumpe Transportieren
21
Vakuumpumpe Lagern
22
Abb. 4: Vakuumpumpe Transportieren
22
Installation
23
Vakuumpumpe Aufstellen
23
Vakuumseite Anschließen
23
Abb. 5: Mindestabstände zu Seitlichen Begrenzungen (Draufsicht)
23
Auspuffseite Anschließen
24
Betriebsmittel Einfüllen
25
Abb. 6: Betriebsmittel Einfüllen
25
Öl-/Wasser-Wärmetauscher Anschließen
26
Netzanschluss Herstellen
27
Abb. 7: Kühlwasseranschluss
27
Dreiphasenmotor mit 6-Poliger Klemmenplatte Anschließen
28
Dreiphasenmotor mit 12-Poliger Klemmenplatte Anschließen
28
Abb. 8: Dreieckschaltung
28
Abb. 9: Sternschaltung
28
Drehrichtung Prüfen
29
Motorschutzschalter Einstellen
29
Abb. 10: Doppelsternschaltung
29
Abb. 11: Dreieckschaltung
29
Abb. 12: Sternschaltung
29
Frequenzumrichter bei Vakuumpumpen mit Dreiphasenmotor
30
Kaltleiterauslösegerät Anschließen
31
Abb. 13: Anschlussbeispiel mit Kaltleiterauslösegerät
31
Vakuumpumpe Einschalten
32
Betrieb
32
Vakuumpumpe in Betrieb Nehmen
32
Abb. 14: Gasballastventil
34
Drehschieberpumpe mit Gasballast Betreiben
34
Betriebsmittel Nachfüllen
34
Vakuumpumpe Ausschalten
35
Abb. 15: Betriebsmittel Nachfüllen
35
Wartung
36
Wartungshinweise
36
Checkliste für Inspektion und Wartung
37
Betriebsmittel Wechseln
38
Alterungsgrad von Betriebsmittel P3 Bestimmen
38
Betriebsmittel Wechseln
39
Drehschieberpumpe Spülen und Reinigen
40
Abb. 16: Betriebsmittel Ablassen
40
Abb. 17: Henaline | Change Operating Fluid Filter
41
Betriebsmittelfilter Wechseln
41
Abluftfilter Demontieren
42
Abluftfilter IM Betriebsmittelabscheider Wechseln
42
Abluftfilter Montieren
43
Abb. 18: Abluftfilter Demontieren
43
Saugsieb Reinigen
44
Abb. 19: Abluftfilter Montieren
44
Gasballastfilter Wechseln
45
Abb. 20: Saugsieb Demontieren/Montieren
45
Betriebsmittelsorte Wechseln
46
Abb. 21: Gasballastfilter Wechseln
46
Außerbetriebnahme
47
Stillsetzen für Längere Zeit
47
Wiederinbetriebnahme
47
Drehschieberpumpe Entsorgen
48
Recycling und Entsorgung
48
Allgemeine Entsorgungshinweise
48
Störungen
49
Servicelösungen von Pfeiffer Vacuum
51
Ersatzteile
53
Ersatzteilpakete Bestellen
53
Betriebsmittel - Wartung Level
53
Wartungssatz - Wartung Level
53
Revisionssatz - Wartung Level
54
Dichtungssatz
54
Schiebersatz
54
Kupplungssatz
54
Zubehör
55
Zubehörinformationen
55
Zubehör Bestellen
55
Technische Daten
56
Technische Daten und Abmessungen
56
Allgemeines
56
Abmessungen
58
Konformitätserklärung
62
EG Konformitätserklärung
63
English
65
About this Manual
69
Applicable Documents
69
Conventions
69
Instructions in the Text
69
Target Group
69
Validity
69
Variants
69
Fig. 1: Position of the Stickers on the Product
70
Pictographs
70
Stickers on the Product
70
Tbl. 1: Stickers on the Product
70
Abbreviations
71
Tbl. 2: Abbreviations Used in this Document
71
Trademark Proof
71
General Safety Information
72
Safety
72
Safety Instructions
72
Safety Precautions
76
Foreseeable Improper Use
77
Limits of Use of the Product
77
Proper Use
77
Tbl. 3: Limits of Use of the Product
77
Ensuring Personnel Qualification
78
Personnel Qualification
78
Personnel Qualification for Maintenance and Repair
78
Fig. 2: Operating Principle
79
Fig. 3: Structure of the Rotary Vane Pump
79
Function
79
Operating Fluid
79
Product Description
79
Cooling
80
Gas Ballast System
80
Identifying the Product
80
Operating Fluid Return
80
Product Features
80
Scope of Delivery
80
Fig. 4: Transporting the Vacuum Pump
82
Transportation and Storage
82
Transporting the Vacuum Pump
82
Storing the Vacuum Pump
83
Connecting the Vacuum Side
84
Fig. 5: Minimum Distances to the Lateral Limitations (Top View)
84
Installation
84
Setting up the Vacuum Pump
84
Connecting the Exhaust Side
85
Fig. 6: Filling up Operating Fluid
86
Filling up Operating Fluid
86
Connecting the Oil/Water Heat Exchanger
87
Tbl. 5: Requirements on the Cooling Water Composition
87
Establishing Mains Connection
88
Fig. 7: Cooling Water Connection
88
Connect Three Phase Motor with 12-Pin Terminal Board
89
Connect Three Phase Motor with 6-Pin Terminal Board
89
Fig. 8: Delta Connection
89
Fig. 9: Star Circuit
89
Checking the Direction of Rotation
90
Fig. 10: Double Star Circuit
90
Fig. 11: Delta Connection
90
Fig. 12: Star Circuit
90
Setting the Motor Protection Switch
90
Frequency Converter for Vacuum Pumps with Three-Phase Motor
91
Tbl. 6: Motor Protection Switch Settings for Global Motor Hena 201 R
91
Tbl. 7: Motor Protection Switch Settings for Asian Motor Hena 201 R
91
Tbl. 8: Motor Protection Switch Settings for Global Motor Hena 251 | Hena 301 R
91
Tbl. 9: Motor Protection Switch Settings for Asian Motor Hena 251 | Hena 301 R
91
Connecting the PTC Thermistor Tripping Unit
92
Fig. 13: Connection Example with PTC Thermistor Tripping Unit
92
Commissioning Vacuum Pump
93
Operation
93
Switching on Vacuum Pump
93
Fig. 14: Gas Ballast Valve
95
Operating the Rotary Vane Pump with Gas Ballast
95
Refilling Operating Fluid
95
Fig. 15: Refilling Operating Fluid
96
Switching off Vacuum Pump
96
Maintenance
97
Maintenance Instructions
97
Checklist for Inspection and Maintenance
98
Changing Operating Fluid
99
Changing the Operating Fluid
100
Determining Degree of Aging of P3 Operating Fluid
100
Fig. 16: Draining the Operating Fluid
101
Changing the Operating Fluid Filter
102
Fig. 17: Change Operating Fluid Filter
102
Rinsing and Cleaning the Rotary Vane Vacuum Pump
102
Change the Exhaust Filter in the Operating Fluid Separator
103
Dismantling the Exhaust Filters
103
Fig. 18: Dismantling the Exhaust Filters
104
Mounting the Exhaust Filters
104
Cleaning the Intake Strainer
105
Fig. 19: Mounting the Exhaust Filters
105
Changing the Gas Ballast Filter
106
Fig. 20: Dismantling / Assembling the Intake Strainer
106
Changing the Operating Fluid Type
107
Fig. 21: Changing the Gas Ballast Filter
107
Decommissioning
108
Recommissioning
108
Shutting down for Longer Periods
108
Dispose of Rotary Vane Pump
109
General Disposal Information
109
Recycling and Disposal
109
Malfunctions
110
Tbl. 11: Troubleshooting for Rotary Vane Pumps
111
Service Solutions by Pfeiffer Vacuum
112
Maintenance Kit - Maintenance Level
114
Operating Fluids - Maintenance Level
114
Ordering Spare Part Packages
114
Spare Parts
114
Tbl. 12: Spare Parts Packages Hena 201 R
114
Tbl. 13: Spare Parts Packages Hena 251 | Hena 301 R
114
Tbl. 14: Consumables
114
Coupling Set
115
Overhaul Kit - Maintenance Level
115
Set of Seals
115
Set of Vanes
115
Accessories
116
Accessory Information
116
Ordering Accessories
116
Tbl. 15: Accessories
116
General
117
Technical Data
117
Technical Data and Dimensions
117
Dimensions
119
Fig. 22: Dimensions Hena 201 R | Three Phase Motor IE3
119
Fig. 23: Dimensions Hena 251 | Three Phase Motor IE3
120
Fig. 24: Dimensions Hena 301 R | Three Phase Motor IE3
121
Fig. 25: Dimensions Hena 301 R | Three Phase Motor IE3 and Oil/Water Heat Exchanger
122
Declaration of Conformity
123
EC Declaration of Conformity
124
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Pfeiffer Vacuum HENA 201 R Operating Instructions Manual (64 pages)
Rotary vane mump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 12 MB
Table of Contents
Table of Contents
3
1 About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Fig. 1: Position of the Stickers on the Product
8
Abbreviations
9
Trademark Proof
9
Tbl. 2: Abbreviations Used in this Document
9
2 Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
14
Limits of Use of the Product
15
Proper Use
15
Foreseeable Improper Use
15
Tbl. 3: Limits of Use of the Product
15
Personnel Qualification
16
Ensuring Personnel Qualification
16
Personnel Qualification for Maintenance and Repair
16
3 Product Description
17
Function
17
Operating Fluid
17
Fig. 2: Operating Principle
17
Fig. 3: Structure of the Rotary Vane Pump
17
Cooling
18
Gas Ballast System
18
Operating Fluid Return Via the Float Valve
18
Identifying the Product
18
Product Features
18
Scope of Delivery
18
4 Transportation and Storage
20
Transporting the Vacuum Pump
20
Storing the Vacuum Pump
21
Fig. 4: Transporting the Vacuum Pump
21
5 Installation
22
Setting up the Vacuum Pump
22
Connecting the Vacuum Side
22
Fig. 5: Minimum Distances to the Lateral Limitations (Top View)
22
Connecting the Exhaust Side
23
Filling the Operating Fluid
24
Fig. 6: Filling the Operating Fluid
24
Connecting the Oil/Water Heat Exchanger
25
Tbl. 5: Requirements on the Cooling Water Composition
25
Establishing Mains Connection
26
Fig. 7: Cooling Water Connection
26
Connect Three Phase Motor with 6-Pin Terminal Board
27
Connect Three Phase Motor with 12-Pin Terminal Board
27
Fig. 8: Delta Connection
27
Fig. 9: Star Circuit
27
Checking the Direction of Rotation
28
Setting the Motor Protection Switch
28
Fig. 10: Double Star Circuit
28
Fig. 11: Delta Connection
28
Fig. 12: Star Circuit
28
Frequency Inverter for Vacuum Pumps with 3-Phase Motor
29
Tbl. 6: Motor Protection Switch Settings for Global Motor Hena 201 R
29
Tbl. 7: Motor Protection Switch Settings for Asian Motor Hena 201 R
29
Tbl. 8: Motor Protection Switch Settings for Global Motor Hena 251 | Hena 301 R
29
Tbl. 9: Motor Protection Switch Settings for Asian Motor Hena 251 | Hena 301 R
29
Connecting the PTC Thermistor Tripping Unit
30
Fig. 13: Connection Example with PTC Thermistor Tripping Unit
30
6 Operation
31
Putting the Vacuum Pump into Operation
31
Switching on the Vacuum Pump
31
Operating the Rotary Vane Pump with Gas Ballast
33
Refilling Operating Fluid
33
Fig. 14: Gas Ballast Valve
33
Switching off the Vacuum Pump
34
Fig. 15: Refilling Operating Fluid
34
7 Maintenance
35
Maintenance Instructions
35
Checklist for Inspection and Maintenance
36
Changing the Operating Fluid
37
Determine Degree of Aging of P3 Operating Fluid
38
Changing the Operating Fluid
38
Rinsing and Cleaning the Rotary Vane Vacuum Pump
39
Fig. 16: Draining the Operating Fluid
39
Changing the Operating Fluid Filter
40
Fig. 17: Change Operating Fluid Filter
40
Change the Exhaust Filter in the Operating Fluid Separator
41
Dismantling the Exhaust Filters
41
Mounting the Exhaust Filters
42
Fig. 18: Dismantling the Exhaust Filters
42
Cleaning the Intake Strainer
43
Fig. 19: Mounting the Exhaust Filters
43
Changing the Gas Ballast Filter
44
Fig. 20: Dismantling / Assembling the Intake Strainer
44
Changing the Operating Fluid Type
45
Fig. 21: Changing the Gas Ballast Filter
45
8 Decommissioning
46
Shutting down for Longer Periods
46
Recommissioning
46
9 Recycling and Disposal
47
General Disposal Information
47
Dispose of Rotary Vane Pump
47
10 Malfunctions
48
Tbl. 11: Troubleshooting for Rotary Vane Pumps
49
11 Service Solutions by Pfeiffer Vacuum
50
12 Spare Parts
52
Ordering Spare Part Packages
52
Operating Fluids - Maintenance Level
52
Maintenance Kit - Maintenance Level
52
Tbl. 12: Spare Parts Packages Hena 201 R
52
Tbl. 13: Spare Parts Packages Hena 251 | Hena 301 R
52
Tbl. 14: Consumables
52
Overhaul Kit - Maintenance Level
53
Set of Seals
53
Set of Vanes
53
Coupling Set
53
13 Accessories
54
Accessory Information
54
Ordering Accessories
54
Tbl. 15: Accessories
54
14 Technical Data and Dimensions
55
General
55
Technical Data
55
Dimensions
57
Fig. 22: Dimensions Hena 201 R | Three Phase Motor IE3
57
Fig. 23: Dimensions Hena 251 | Three Phase Motor IE3
58
Fig. 24: Dimensions Hena 301 R | Three Phase Motor IE3
59
Fig. 25: Dimensions Hena 301 R | Three Phase Motor IE3 and Oil/Water Heat Exchanger
60
Declaration of Conformity
61
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