Perkins M216C Marine Propulsion Engine Manuals

Manuals and User Guides for Perkins M216C Marine Propulsion Engine. We have 4 Perkins M216C Marine Propulsion Engine manuals available for free PDF download: Troubleshooting Manual, Installation Manual, User Handbook Manual

Perkins M216C Troubleshooting Manual (220 pages)

Brand: Perkins | Category: Engine | Size: 1 MB

Important Safety Information
2
Table of Contents
3
Troubleshooting Section

5
Electronic Troubleshooting

5
- System Overview
  5
- Glossary
  8
- Electronic Service Tools
  12
- Indicator Lamps
  14
- Replacing the ECM
  17
- Self-Diagnostics
  18
- Sensors and Electrical Connectors
  19
- Engine Wiring Information
  23
- ECM Harness Connector Terminals
  28
Programming Parameters

30
- Test ECM Mode
  30
- Factory Passwords
  30
- Flash Programming
  31
- Injector Trim File
  31
Customer Speciﬁed Parameters

33
- Customer Speciﬁed Parameters Table
  35
- Customer Speciﬁed Parameters Worksheet
  36
System Configuration Parameters

37
Troubleshooting Without a Diagnostic Code

38
Troubleshooting with a Diagnostic Code

69
- Flash Codes
  69
- Diagnostic Codes
  69
- Diagnostic Code Cross Reference
  71
- No Diagnostic Codes Detected
  73
- CID 0001 Fmi 02
  74
- CID 0001 Fmi 05
  74
- CID 0001 Fmi 06
  75
- CID 0001 Fmi 07
  75
- CID 0002 Fmi 02
  75
- CID 0002 Fmi 05
  76
- CID 0002 Fmi 06
  76
- CID 0002 Fmi 07
  77
- CID 0003 Fmi 02
  77
- CID 0003 Fmi 05
  77
- CID 0003 Fmi 06
  78
- CID 0003 Fmi 07
  78
- CID 0004 Fmi 02
  79
- CID 0004 Fmi 05
  79
- CID 0004 Fmi 06
  80
- CID 0004 Fmi 07
  80
- CID 0005 Fmi 02
  80
- CID 0005 Fmi 05
  81
- CID 0005 Fmi 06
  81
- CID 0005 Fmi 07
  82
- CID 0006 Fmi 02
  82
- CID 0006 Fmi 05
  83
- CID 0006 Fmi 06
  83
- CID 0006 Fmi 07
  84
- CID 0041 Fmi 03
  84
- CID 0041 Fmi 04
  84
- CID 0091 Fmi 08
  85
- CID 0091 Fmi 13
  85
- CID 0094 Fmi 03
  85
- CID 0094 Fmi 04
  85
- CID 0096 Fmi 03
  86
- CID 0096 Fmi 04
  86
- CID 0100 Fmi 03
  86
- CID 0100 Fmi 04
  87
- CID 0100 Fmi 10
  87
- CID 0110 Fmi 03
  87
- CID 0110 Fmi 04
  88
- CID 0127 Fmi 03
  88
- CID 0127 Fmi 04
  88
- CID 0168 Fmi 00
  89
- CID 0168 Fmi 01
  89
- CID 0168 Fmi 02
  89
- CID 0172 Fmi 03
  90
- CID 0172 Fmi 04
  90
- CID 0174 Fmi 03
  91
- CID 0174 Fmi 04
  91
- CID 0177 Fmi 03
  91
- CID 0177 Fmi 04
  91
- CID 0190 Fmi 08
  92
- CID 0253 Fmi 02
  92
- CID 0261 Fmi 11
  92
- CID 0262 Fmi 03
  93
- CID 0262 Fmi 04
  93
- CID 0268 Fmi 02
  93
- CID 0342 Fmi 08
  94
- CID 0342 Fmi 11
  94
- CID 0526 Fmi 05
  94
- CID 0526 Fmi 06
  95
- CID 0526 Fmi 07
  95
- CID 0535 Fmi 03
  96
- CID 0535 Fmi 04
  96
- CID 0774 Fmi 08
  96
- CID 0774 Fmi 13
  97
- CID 1779 Fmi 05
  97
- CID 1779 Fmi 06
  97
- CID 1785 Fmi 03
  98
- CID 1785 Fmi 04
  98
- CID 1785 Fmi 10
  98
- CID 1797 Fmi 03
  99
- CID 1797 Fmi 04
  99
- CID 1834 Fmi 02
  100
- CID 2246 Fmi 05
  100
- CID 2246 Fmi 06
  100
Troubleshooting with an Event Code

102
- Event Codes
  102
- E096 High Fuel Pressure
  104
- E113 High Transmission Oil Pressure
  104
- E119 Low Fuel Level
  105
- E179 Alternator Not Charging
  105
- E194 High Exhaust Temperature
  105
- E198 Low Fuel Pressure
  106
- E232 High Fuel/Water Separator Water Level
  106
- E268 Unexpected Engine Shutdown
  107
- E360 Low Engine Oil Pressure
  107
- E361 High Engine Coolant Temperature
  108
- E362 Engine Overspeed
  109
- E363 High Fuel Supply Temperature
  109
- E396 High Fuel Rail Pressure
  110
- E398 Low Fuel Rail Pressure
  110
- E539 High Intake Manifold Air Temperature
  111
- E877 High Transmission Oil Temperature
  112
- E1044 High Intake Manifold Pressure
  112
- E1045 Low Intake Manifold Pressure
  112
- E2143 Low Engine Coolant Level
  113
Diagnostic Functional Tests

115
- Volt Sensor Supply Circuit - Test
  115
- CAN Data Link Circuit - Test
  122
- Coolant Level Sensor Circuit - Test
  126
- Data Link Circuit - Test
  131
- ECM Memory - Test
  137
- Electrical Connectors - Inspect
  138
- Electrical Power Supply Circuit - Test
  142
- Engine Pressure Sensor Open or Short Circuit - Test
  146
- Engine Speed/Timing Sensor Circuit - Test
  154
- Engine Temperature Sensor Open or Short Circuit - Test
  159
- Engine Temperature Sensor Open or Short Circuit - Test
  165
- Fuel Level - Test
  170
- Fuel Rail Pump Solenoid - Test
  173
- Ignition Keyswitch Circuit and Battery Supply Circuit - Test
  177
- Indicator Lamp Circuit - Test
  183
- Injector Data Incorrect - Test
  186
- Injector Solenoid Circuit - Test
  188
- Speed Control (PWM) - Test
  196
- Starting Aid (Glow Plug) Relay Circuit - Test
  201
- Switch Circuits - Test
  205
- Throttle Position Sensor - Test
  207
- Transmission Oil Temperature - Test
  209
- Wastegate Solenoid - Test
  212
- Index
  218

Perkins M216C Installation Manual (88 pages)

6 cylinder, turbocharged, intercooled, diesel engine for marine propulsion applications

Brand: Perkins | Category: Engine | Size: 7 MB

General Safety Precautions
5
Table of Contents
7
1 Location of Engine Installation Points

11
2 Engine Mounting

13
- Installation Angles
  13
  - Nose down Capability
    13
- Engine Mounting Brackets
  14
- Flexible Engine Mounts
  15
- Engine Bearers
  16
3 Propeller Shafts and Couplings

17
- Propeller Shafts
  17
4 Exhaust Systems

19
- Wet Systems
  19
- Dry Systems
  21
- Part Dry, Part Wet Systems
  22
- Water Lift Systems
  22
- Silencers
  23
5 Engine Room Ventilation

25
6 Engine Cooling Systems

27
- Auxiliary Water Systems
  27
- Keel Cooling System
  28
7 Fuel Systems

29
- Cleanliness of Fuel System Components
  29
  - Cleanliness of the Engine
    29
  - Environment
    29
  - New Components
    29
  - Refuelling
    29
  - Fuel Connections
    29
  - Thread Details of the Connections on the Engines for Fuel Pipes
    30
  - Typical Fuel Systems
    31
  - Alarm Tank
    32
8 Engine Electrical Systems

33
- Engine Wiring Looms
  33
- Breakers
  34
- Interconnecting Cables
  35
- Instrument Panels
  36
- For Engines Without an MJB (Marine Junction Box)
  46
- For Engines Fitted with the Marine Junction Box (MJB)
  47
- Cold Start System
  53
- Zinc Anode Bonding System
  54
  - Typical System in Common Use
    55
- Optional Sensors
  55
- Wiring Diagrams
  57
  - Engine Wiring Harness Overview, Without MJB
    57
  - Engine Wiring Harness, Wiring Description, Without MJB
    58
  - Engine Wiring Harness Overview
    59
  - Panel Harness Overview
    60
  - Engine Wiring Harness 1
    61
  - Engine Wiring Harness 2
    62
  - Engine Panels 1
    63
  - Interconnecting Leads 1
    64
  - Master/Slave Option, Port
    65
  - Marine Junction Box
    66
  - Master/Slave Option, Starboard
    67
  - Interconnecting Leads 2
    68
  - Engine Panels 2
    69
9 Engine Controls

71
10 Provision for Power Take-Off

73
- For Axial Drives
  73
- For Belt Drives
  73
- Polar Diagram
  74
11 Calorifier and Block Heater Connections

75
- Calorifier
  75
- Block Heater Connection Points
  75
12 Options

77
- Gearbox Oil Temperature Sensor
  77
13 Reference Data

79
- Basic Data M300C M250C M216C M190C
  79
- Cooling
  79
- Fuel System
  80
- Air Intake
  80
- Lubricating System
  81
- Electrical System
  81
- Cold Start Limits
  81

Perkins M216C Installation Manual (82 pages)

Brand: Perkins | Category: Engine | Size: 8 MB

Table of Contents
7
1 Location of Engine Installation Points

11
2 Engine Mounting

13
- Installation Angles
  13
  - Nose down Capability
    13
- Engine Mounting Brackets
  14
- Flexible Engine Mounts
  15
- Engine Bearers
  16
3 Propeller Shafts and Couplings

17
- Propeller Shafts
  17
4 Exhaust Systems

19
- Wet Systems
  19
- Dry Systems
  21
- Part Dry, Part Wet Systems
  22
- Water Lift Systems
  22
- Silencers
  23
5 Engine Room Ventilation

25
6 Engine Cooling Systems

27
- Auxiliary Water Systems
  27
- Keel Cooling System
  28
7 Fuel Systems

29
- Cleanliness of Fuel System Components
  29
  - Cleanliness of the Engine
    29
  - Environment
    29
  - New Components
    29
  - Refuelling
    29
  - Fuel Connections
    29
  - Thread Details of the Connections on the Engines for Fuel Pipes
    30
  - Typical Fuel Systems
    31
8 Engine Electrical Systems

33
- Engine Wiring Looms
  33
- Breakers
  34
- Interconnecting Cables
  35
- Instrument Panels
  36
  - Main Panel
    36
  - Auxiliary Panel
    37
  - Mini Marine Power Display (MMPD) Digital Panel
    38
  - Keyswitch Panel
    39
  - Possible Panel Conﬁgurations
    40
  - Mini Marine Power Dispaly (MMPD) Instructions
    41
  - CAN Data Link
    45
- Marine Junction Box (MJB)
  46
- Cold Start System
  52
- Zinc Anode Bonding System
  53
  - Typical System in Common Use
    54
- Optional Sensors
  54
  - Engine Wiring Harness Overview
    55
  - Panel Harness Overview
    56
- Wiring Diagrams
  57
  - Engine Wiring Harness 1
    57
  - Engine Wiring Harness 2
    58
  - Engine Panels 1
    59
  - Interconnecting Leads 1
    60
  - Master/Slave Option, Port
    61
  - Marine Junction Box
    62
  - Master/Slave Option, Starboard
    63
  - Interconnecting Leads 2
    64
  - Engine Panels 2
    65
9 Engine Controls

67
10 Provision for Power Take-Off

69
- For Axial Drives
  69
- For Belt Drives
  69
- Polar Diagram
  70
11 Caloriﬁer and Block Heater Connections

71
- Caloriﬁer
  71
- Block Heater Connection Points
  71
12 Reference Data

73
- Basic Data M300C/M250C
  73
- Cooling
  73
- Fuel System
  74
- Air Intake
  74
- Lubricating System
  75
- Electrical System
  75
- Cold Start Limits
  75
- Basic Data M216C/M190C
  77
- Cooling
  77
- Fuel System
  78
- Air Intake
  78
- Lubricating System
  79
- Electrical System
  79
- Cold Start Limits
  79

Perkins M216C User Handbook Manual (64 pages)

6 cylinder, turbocharged, intercooled, diesel engines for marine propulsion applications

Brand: Perkins | Category: Engine | Size: 3 MB

General Safety Precautions
5
Table of Contents
7
1 Engine Views

11
- Introduction
  11
- Location of Engine Parts
  12
  - Front and Right Side View
    12
  - Rear and Left Side View
    14
2 General Information

15
- Introduction
  15
  - Safety Notices
    15
- How to Care for Your Engine
  16
- Engine Guarantee
  17
- Engine Identification
  17
- Contact Details
  18
3 Operation Instructions

19
- Running-In
  19
- Control Panel Overview
  20
- Auxiliary Control Panel Overview
  21
- Digital Control Panel Overview
  22
- Keyswitch Panel Overview
  23
- Throttle Synchronization and Slow Vessel Mode Panel
  23
  - Slow Vessel Mode Operation
    23
- Preparations for an Engine Start
  24
- How to Start the Engine
  25
- How to Stop the Engine
  26
- Adjustment of the Engine Speed Range
  26
- Operational Angles
  26
  - Nose down Capability
    26
- Circuit Breakers
  27
4 Engine Fluids

29
- Fuel Specification
  29
  - Low Temperature Fuels
    29
- Lubricating Oil Specification
  30
- Coolant Specification
  31
5 Regular Maintenance

33
6 Engine Preservation

57
- Introduction
  57
- Procedure
  57
  - How to Add Antifreeze to the Auxiliary Water System for Engine Preservation Purposes
    58
7 Parts and Service

59
- Introduction
  59
- Service Literature
  59
- Training
  59
- General Data
  61

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Perkins M216C Troubleshooting Manual (220 pages)

Table of Contents

Troubleshooting Section

Electronic Troubleshooting

Programming Parameters

Customer Speciﬁed Parameters

System Configuration Parameters

Troubleshooting Without a Diagnostic Code

Troubleshooting with a Diagnostic Code

Troubleshooting with an Event Code

Diagnostic Functional Tests

Perkins M216C Installation Manual (88 pages)

Table of Contents

1 Location of Engine Installation Points

2 Engine Mounting

3 Propeller Shafts and Couplings

4 Exhaust Systems

5 Engine Room Ventilation

6 Engine Cooling Systems

7 Fuel Systems

8 Engine Electrical Systems

9 Engine Controls

10 Provision for Power Take-Off

11 Calorifier and Block Heater Connections

12 Options

13 Reference Data

Perkins M216C Installation Manual (82 pages)

Table of Contents

1 Location of Engine Installation Points

2 Engine Mounting

3 Propeller Shafts and Couplings

4 Exhaust Systems

5 Engine Room Ventilation

6 Engine Cooling Systems

7 Fuel Systems

8 Engine Electrical Systems

9 Engine Controls

10 Provision for Power Take-Off

11 Caloriﬁer and Block Heater Connections

12 Reference Data

Perkins M216C User Handbook Manual (64 pages)

Table of Contents

1 Engine Views

2 General Information

3 Operation Instructions

4 Engine Fluids

5 Regular Maintenance

6 Engine Preservation

7 Parts and Service

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