User Manuals: PCM Catanium CES 6.0L ZR409 Marine Engine

Manuals and User Guides for PCM Catanium CES 6.0L ZR409 Marine Engine. We have 2 PCM Catanium CES 6.0L ZR409 Marine Engine manuals available for free PDF download: Owner's Operation And Maintenance Manual

PCM Catanium CES 6.0L ZR409 Owner's Operation And Maintenance Manual

PCM Catanium CES 6.0L ZR409 Owner's Operation And Maintenance Manual (93 pages)

Marine

Brand: PCM | Category: Engine | Size: 1 MB

Table of Contents

Table of Contents
5
Introduction

7
Boating Responsibilities

14
- Carbon Monoxide Hazard
  14
- Safe Boating Suggestions
  15
- Water Wisdom
  15
- Operation and Maintenance
  15
- Rules of the Road
  16
- Boating Responsibilities
  16
Engine Identification

17
Electronic Fuel Injection Information

19
- Electronic Fuel Injection System
  19
Operating Instructions

20
- Engine Alarm System
  20
- Instrumentation
  21
- Electronic Speed Control
  21
- Starting Engine (Fuel Injected Engines)
  21
- Shifting Transmission
  23
- Stopping Engine
  24
- Freezing Temperature Operation
  24
- Operation in High Debris Areas
  24
- PCM Basic Cruise Speed Control System
  25
- Operating Instructions
  26
Conditions Affecting Operation

27
- Trim and Weight Distribution
  27
- Boat Bottom
  27
- Propeller Selection
  28
- Conditions Affecting Operation
  28
Engine Break-In Period

29
25-Hour Engine Inspection

30
Fuel Requirements

31
- Gasoline Requirements
  31
- Gasoline Containing Alcohol
  31
Oil Requirements

32
- Engine Oil Recommendations
  32
- Transmission and "V"-Drive Oil Requirements
  32
Engine Maintenance

33
- Checking Fluid Levels
  33
- Lubrication
  35
- Electrical System Relay and Fuse Block
  36
- Electrical System Fuses
  36
- Boat's Ignition Fuse
  36
- Electrical System Wiring and Connectors
  36
- Battery
  36
- Fresh Water Cooling System Sacriﬁ Cial Zinc Anode
  37
- Checking Coolant Level
  38
- Flushing Cooling System - Sea-Water Section
  38
- Testing Coolant for Alkalinity
  38
- Draining Fresh-Water Cooling System
  39
- Filling Fresh-Water Cooling System
  40
- Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only)
  43
- Fuel System Description
  44
- Fuel Control Cell (FCC) Fuel System
  44
- Servicing the FCC
  45
- Primary Fuel Filter (FCC Clamp-On Canister)
  45
- Servicing Fuel Pre-Filter
  47
- Priming Fuel System
  47
- Flame Arrestor
  48
- Accessory Drive Belt
  48
- Servicing Raw Water Pump Impeller
  49
- Changing Oils
  50
- Engine Alignment
  51
- Engine Maintenance Log
  55
- Maintenance Schedule
  56
- Maintenance Schedule
  57
- Visual Inspection
  58
- Engine Fluid Capacities
  58
- Transmission Fluid Capacities
  58
- Filter and Accessory Requirements
  59
- Engine Maintenance
  59
Engine Specifications

60
- Engine Specifications
  62
Out-Of-Season Storage

63
- Engine Storage
  63
- Draining Instructions
  64
- Battery Storage
  64
- Recommissioning after Storage
  65
- Out-Of-Season Storage
  65
Troubleshooting

66
- Troubleshooting
  68
Raw Water Flow Diagrams

69
Heater Connections

81
- Heater Connections
  82
Instrumentation Wiring Diagram

83
Literature

84
Forms

85
- Forms
  88
Notes

89

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PCM Catanium CES 6.0L ZR409 Owner's Operation And Maintenance Manual

PCM Catanium CES 6.0L ZR409 Owner's Operation And Maintenance Manual (80 pages)

Brand: PCM | Category: Engine | Size: 1 MB

Table of Contents

Table of Contents
3
Introduction
5
Registration Information (Warranty Registration Card Is Located at the Back of this Manual)
5
3-Year Transferable Limited Warranty
6
California Emission Control Warranty Statement
7
PCM Inboard Marine Engine Manufactured from 2003-2007 General Emissions Warranty Coverage
8
Safety Information
11
Replacement Parts
11
Safety Warnings
11
Boating Responsibility
12
Carbon Monoxide Hazard
12
Safe Boating Suggestions
13
Water Wisdom
13
Operation and Maintenance
13
Rules of the Road
14
Engine Identification
15
Engine Identiﬁ Cation
15
Owner Identiﬁ Cation and Registration Information
15
Engine Model Identiﬁ Cation / Advisory
16
Electronic Fuel Injection Information
17
Electronic Fuel Injection System
17
Operating Instructions
18
Electronic Speed Control
18
Engine Alarm System
18
Instrumentation
19
Starting Engine (Fuel Injected Engines)
20
Shifting Transmission
21
Operating Instructions
22
Stopping Engine
22
Freezing Temperature Operation
22
Operation in High Debris Areas
22
PCM Basic Cruise Speed Control System
23
Conditions Affecting Operation
25
Trim and Weight Distribution
25
Boat Bottom
25
Conditions Affecting Operation
26
Propeller Selection
26
Engine Break-In Period
27
25-Hour Engine Inspection
28
Fuel Requirements
29
Gasoline Requirements
29
Gasoline Containing Alcohol
29
Oil Requirements
30
Engine Oil Recommendations
30
Transmission and "V"-Drive Oil Requirements
30
Engine Maintenance
31
Checking Fluid Levels
31
Lubrication
33
Electrical System Relay and Fuse Block
34
Electrical System Fuses
34
Boat's Ignition Fuse
34
Electrical System Wiring and Connectors
34
Battery
35
Fresh Water Cooling System Sacriﬁ Cial Zinc Anode
36
Checking Coolant Level
37
Flushing Cooling System - Sea-Water Section
38
Testing Coolant for Alkalinity
39
Draining Fresh-Water Cooling System
39
Filling Fresh-Water Cooling System
40
Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only)
41
Fuel System Description
42
Fuel Control Cell (FCC) Fuel System
42
Servicing the FCC
43
Primary Fuel Filter (FCC Clamp-On Canister)
43
Servicing Fuel Pre-Filter
45
Priming Fuel System
45
Flame Arrestor
45
Accessory Drive Belt
46
Accessory Drive Belt
47
Changing Oils
48
Engine Alignment
49
Engine Maintenance Log
53
Maintenance Schedule
54
Maintenance Schedule
55
Visual Inspection
56
Engine Fluid Capacities
56
Transmission Fluid Capacities
56
Engine Maintenance
57
Filter and Accessory Requirements
57
Engine Specifications
58
Engine Specifications
60
Out-Of-Season Storage
61
Engine Storage
61
Draining Instructions
62
Battery Storage
63
Out-Of-Season Storage
64
Recommissioning after Storage
64
Troubleshooting
65
Troubleshooting
67
Water Flow Diagrams
68
Water Flow Diagrams
71
Instrumentation Wiring Diagram
72
Literature
73
Forms
74
Forms
77
Notes
79

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