User Manuals: PCM 2008 5.0L MPI Mercury Module

Manuals and User Guides for PCM 2008 5.0L MPI Mercury Module. We have 1 PCM 2008 5.0L MPI Mercury Module manual available for free PDF download: Owner's Operation And Maintenance Manual

PCM 2008 5.0L MPI Owner's Operation And Maintenance Manual

PCM 2008 5.0L MPI Owner's Operation And Maintenance Manual (80 pages)

Brand: PCM | Category: Engine | Size: 1 MB

Table of Contents

Table of Contents
3
Introduction
5
Registration Information (Warranty Registration Card Is Located at the Back of this Manual)
5
3-Year Transferable Limited Warranty
6
California Emission Control Warranty Statement
7
PCM Inboard Marine Engine Manufactured from 2003-2007 General Emissions Warranty Coverage
8
Safety Information
11
Replacement Parts
11
Safety Warnings
11
Boating Responsibility
12
Carbon Monoxide Hazard
12
Safe Boating Suggestions
13
Water Wisdom
13
Operation and Maintenance
13
Rules of the Road
14
Engine Identification
15
Engine Identiﬁ Cation
15
Owner Identiﬁ Cation and Registration Information
15
Engine Model Identiﬁ Cation / Advisory
16
Electronic Fuel Injection Information
17
Electronic Fuel Injection System
17
Operating Instructions
18
Electronic Speed Control
18
Engine Alarm System
18
Instrumentation
19
Starting Engine (Fuel Injected Engines)
20
Shifting Transmission
21
Operating Instructions
22
Stopping Engine
22
Freezing Temperature Operation
22
Operation in High Debris Areas
22
PCM Basic Cruise Speed Control System
23
Conditions Affecting Operation
25
Trim and Weight Distribution
25
Boat Bottom
25
Conditions Affecting Operation
26
Propeller Selection
26
Engine Break-In Period
27
25-Hour Engine Inspection
28
Fuel Requirements
29
Gasoline Requirements
29
Gasoline Containing Alcohol
29
Oil Requirements
30
Engine Oil Recommendations
30
Transmission and "V"-Drive Oil Requirements
30
Engine Maintenance
31
Checking Fluid Levels
31
Lubrication
33
Electrical System Relay and Fuse Block
34
Electrical System Fuses
34
Boat's Ignition Fuse
34
Electrical System Wiring and Connectors
34
Battery
35
Fresh Water Cooling System Sacriﬁ Cial Zinc Anode
36
Checking Coolant Level
37
Flushing Cooling System - Sea-Water Section
38
Testing Coolant for Alkalinity
39
Draining Fresh-Water Cooling System
39
Filling Fresh-Water Cooling System
40
Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only)
41
Fuel System Description
42
Fuel Control Cell (FCC) Fuel System
42
Servicing the FCC
43
Primary Fuel Filter (FCC Clamp-On Canister)
43
Servicing Fuel Pre-Filter
45
Priming Fuel System
45
Flame Arrestor
45
Accessory Drive Belt
46
Accessory Drive Belt
47
Changing Oils
48
Engine Alignment
49
Engine Maintenance Log
53
Maintenance Schedule
54
Maintenance Schedule
55
Visual Inspection
56
Engine Fluid Capacities
56
Transmission Fluid Capacities
56
Engine Maintenance
57
Filter and Accessory Requirements
57
Engine Specifications
58
Engine Specifications
60
Out-Of-Season Storage
61
Engine Storage
61
Draining Instructions
62
Battery Storage
63
Out-Of-Season Storage
64
Recommissioning after Storage
64
Troubleshooting
65
Troubleshooting
67
Water Flow Diagrams
68
Water Flow Diagrams
71
Instrumentation Wiring Diagram
72
Literature
73
Forms
74
Forms
77
Notes
79

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