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P-K STORM ST-8000
Patterson-Kelley P-K STORM ST-8000 Manuals
Manuals and User Guides for Patterson-Kelley P-K STORM ST-8000. We have
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Patterson-Kelley P-K STORM ST-8000 manual available for free PDF download: Installation And Owner's Manual
Patterson-Kelley P-K STORM ST-8000 Installation And Owner's Manual (137 pages)
Brand:
Patterson-Kelley
| Category:
Boiler
| Size: 12.87 MB
Table of Contents
Table of Contents
6
1 Introduction
10
Purpose of this Document
12
Common Abbreviations
12
2 Site Preparation
13
Initial Inspection Upon Receiving
13
Storage Prior to Installation
13
Compliance with Codes
14
Location Setup
15
Lifting
15
Foundation
17
Clearances
18
Inlet Air and Exhaust Venting Considerations
19
Applicable Codes and Standards
19
Combustion Air Inlet Planning (United States and Canada Considerations)
19
Category II/IV Flue Gas Exhaust Vent Planning
20
Venting Materials for Flue/Exhaust Systems
22
Required Clearances
24
Gas Piping Considerations
26
Water Quality Standard
26
3 Installation
26
Overview
26
Appliance Connections
26
Appliance Connections (ST-2500 & ST-3000)
27
Appliance Connections (ST-3500 & ST-4000)
28
Appliance Connections (ST-5000 - ST-8000)
29
Electrical Connections
30
Power Requirements
30
Three Phase Power Supply Connection
30
High Voltage (TB2) Terminal Block
32
Low Voltage (TB1) Terminal Block
34
Combustion Air
36
Air Inlet Requirements - United States
36
Air Inlet Requirements - Canada
37
Direct Vent / Sealed Combustion Installations
38
Motorized Combustion Air Dampers
40
Flue Gas / Exhaust Venting
42
Category II or IV Venting Installation
43
Vent Termination
45
Venting for Multiple Boilers
46
Sealed Combustion/Direct Vent Systems
47
Inlet Duct Connection to Boiler
52
Intake Duct Materials and Sizes
52
Category II Installations
52
Category IV Installations
53
Stainless Steel Venting
53
CPVC Vent System Installation
53
Revised: February 2, 2024 Patterson-Kelley 2024 2691000403 P-K Storm ST2500-ST8000
53
Polypropelene Vent System Installation
54
Condensate Drain, Trap & Disposal
55
Removing an Existing Boiler
57
Piping
59
Gas Piping Overview
59
Natural Gas Piping
60
Pressure Testing the Gas Piping
60
Boiler Water Piping
61
Boiler Water Piping (for Installer)
63
Water Quality
64
Pre-Start Checklist
65
Safety Checks
65
Ignition Safety System Test
65
Low Water Cut-Off Test
65
Flow Switch Test
66
Manual Reset High Temperature Limit Test
66
Gas Pressure Switch Tests
67
Proof of Closure Switch Test (ST6000 & ST8000 ONLY)
67
Fuel/Air Adjustments
68
Gas Pressure Adjustment
68
Manual Control Mode for High and Low Fire Adjustment
69
Adjusting High Fire
70
Adjusting Low Fire
70
Checking Flame Signal
70
Initial Nuro Control Setup and Adjustment
71
Startup
71
Home Screen
72
Information Screen
72
Setup Wizard
73
Typical Boiler Operating Conditions
73
4 Operations
74
Nuro ® Control Panel
74
NURO Touch Screen Interface
74
Factory Tests
74
Normal Lighting and Shut-Down Procedures
75
Normal Lighting Procedures
75
Normal Shut down Procedures
75
Emergency Shut-Off
75
5 Maintenance
76
Preventative Maintenance
76
Daily
77
Weekly
77
Monthly
77
Semi-Annually
78
Annually or 2500 Run Hours (Whichever Comes First)
78
Cleaning the Combustion Chamber
81
After Repairs or Maintenance
85
Sequence of Operations
86
Troubleshooting
87
Loss of Power
87
Loss of Water Level
87
Low Gas Pressure
87
High Gas Pressure
87
High Water Temperature
87
Low Air
87
Flame Failure
88
Flame Error
88
Flue Problem/Condensate Blockage
88
6 Parts/Technical Support
89
Terminal Block Assignments
90
Terminal Block Assignments - Low Voltage (TB1) Terminal Block
90
Terminal Block Assignments - High Voltage (TB2) Terminal Block
91
Wiring Diagrams
92
ST-2500-ST-4000 Natural Gas 208-240 Volt
92
ST-2500-ST-4000 Natural Gas 480 Volt
94
ST-5000 Natural Gas 208-240 Volt
96
ST-5000 Natural Gas 480 Volt
98
ST-6000 - ST-8000 Natural Gas 240 Volt
100
ST-6000 - ST-8000 Natural Gas 480 Volt
102
Control Transformer Diagrams
104
Boiler Parts Identification
107
Main Boiler Assembly (ST-2500 & ST-3000)
107
Main Boiler Assembly (ST-3500 & ST-4000)
108
Main Boiler Assembly (ST-5000)
109
Main Boiler Assembly (ST-6000)
110
Main Boiler Assembly (ST-8000)
111
Control Panel (ST-2500-ST-4000)
112
Control Panel (ST-5000)
113
Control Panel (ST-6000 & ST-8000)
114
Heat Exchanger Assembly ST-2500 & ST-3000
115
Heat Exchanger Assembly ST-3500 & ST-4000
116
Heat Exchanger Assembly ST-5000 - ST-8000
117
Natural Gas Train (ST-2500-ST-4000)
118
Natural Gas Train (ST-5000)
119
Natural Gas Train (ST-6000)
120
Natural Gas Train (ST-8000)
121
Burner/Blower Assembly (ST-2500-ST-4000)
122
Burner/Blower Assembly (ST-5000 & ST-6000)
123
Burner/Blower Assembly (ST-8000)
124
7 K Storm ® Specific Limited Warranty
125
8 Boiler Fire-Test Report
127
Appendix A - Maintenance Log
128
Appendix B - Boiler Altitude Derate Schedule
129
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems
130
Appendix D - Best Practices for New & Retrofit Systems
131
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