Parsun F9.9W Manuals

Manuals and User Guides for Parsun F9.9W. We have 2 Parsun F9.9W manuals available for free PDF download: Service Manual

Parsun F9.9W Service Manual (106 pages)

Outboard

Brand: Parsun | Category: Outboard Motor | Size: 8.69 MB

Table of Contents
3
General Information

7
- Identification
  
  7
- Propeller Selection
  
  7
- Emergency Start
  
  7
- Safety While Working
  
  8
- Disassembly and Assembly
  
  9
- One-Time Use Parts
  
  10
- Pre-Delivery Check
  
  10
- Special Tools and Detection Device
  
  12
- Explosive Drawing and Symbol
  
  14
Specifications

15
- Outboard Engine Specifications
  
  15
- Maintenance Information
  
  16
  - Power Unit
    16
  - Lower Unit
    17
  - Ignition System
    17
  - Charge System
    18
- Tightening Torque
  
  18
  - Specified Torque
    18
  - General Torque
    19
Periodic Service

20
- Maintenance Time Table
  
  20
- Fuel System
  
  21
- Power Unit
  
  21
  - Engine Oil Level
    21
  - Changing Engine Oil
    22
  - Valve Clearance
    22
  - Spark Plug
    23
- Control System
  
  23
  - Throttle Grip
    23
  - Idling Speed
    24
  - Start-In-Gear Protection
    25
- Lower Unit
  
  25
  - Gear Oil
    25
  - Changing Gear Oil
    25
  - Lower Unit Leakage Check
    26
- General Inspection
  
  26
  - Anode
    26
  - Grease Points
    26
  - Cooling Water Passage
    27
  - Thermostat
    28
Recoil Starter

28
- Notice
  
  28
- Explosive Drawing
  
  29
- Disassembling
  
  33
- Start Rope Replacement
  
  33
- Disassembling and Inspection
  
  34
- Assembling
  
  35
- Installation
  
  35
Ignition System

35
- Notice
  
  35
- Explosive Drawing
  
  36
- Wiring Diagram
  
  41
- Spark Plug Ignition
  
  41
- Spark Plug Cap
  
  42
- Flywheel Maintenance
  
  42
- CDI Inspection
  
  42
- Ignition Coil Inspection
  
  42
- Pulsed Coil Inspection
  
  43
- Charge Coil Inspection
  
  43
Fuel System

44
- Notice
  
  44
- Explosive Drawing
  
  44
- Throttle Connecting Rod Adjustment
  
  50
- Fuel Joint Removal and Inspection
  
  50
- Fuel Pump Removal and Inspection
  
  50
- Filter Inspection
  
  51
Power Unit

52
- Notice
  
  52
- Explosive Drawing
  
  52
- Special Tools
  
  60
- Compression Pressure Inspection
  
  60
- Disassembling Power Unit
  
  61
- Oil Pressure Inspection
  
  61
- Oil Pressure Switch Inspection
  
  61
- Belt Pulley and Timing Belt
  
  62
- Disassembling and Inspection
  
  63
  - Cylinder Cover
    63
    
    Disassembling
    63
    
    Valve and Valve Guide Bush
    64
    
    Valve Spring
    64
    
    Valve Rocker Arm and Rocker Shaft
    64
    
    Camshaft
    64
    
    Oil Pump Check
    65
    
    Valve Guide Bush Replacement
    65
    
    Valve Seat Inspection
    66
    
    Valve Seat Cutting
    66
    
    Valve Installation
    67
    
    Assembling Cylinder Cover
    67
  - Crankcase
    67
    
    Disassembling
    67
    
    Piston
    68
    
    Cylinder Bore
    68
    
    Piston Pin Diameter
    69
    
    Piston Ring
    69
    
    Crankshaft
    69
    
    Crankpin Oil Clearance
    69
    
    Main Journal Oil Clearance
    70
    
    Cylinder Body and Crankcase
    70
  - Full Installation
    70
    
    Piston Connecting Rod Installation
    70
    
    Piston Ring Installation
    71
    
    Piston Installation
    71
    
    Crankshaft Installation
    71
    
    Assembling Power Unit
    72
Upper Unit

74
- Top Cowling
  
  74
  - Explosive Drawing
    74
  - Disassembling and Inspection
    75
- Bottom Cowling
  
  76
  - Explosive Drawing
    76
  - Disassembling and Inspection
    80
- Steering Handle
  
  81
  - Explosive Drawing
    81
  - Disassembling and Inspection
    84
- Bracket
  
  85
  - Explosive Drawing
    85
  - Disassembling and Inspection
    89
- Upper Unit
  
  91
  - Explosive Drawing
    91
  - Disassembling and Inspection
    92
Lower Unit

93
- Water Pump Assembly
  
  93
  - Explosive Drawing
    93
  - Disassembling and Inspection
    94
- Lower Unit
  
  95
  - Explosive Drawing
    95
  - Disassembling and Inspection
    100
    
    Propeller Shaft and Clutch Block
    100
    
    Dog Clutch Installation
    101
    
    Lower Casing Cover
    101
    
    Lower Casing Cover Oil Seal and Bearing Installation
    101
    
    Drive Shaft
    102
    
    Shift Rod Cam
    102
    
    Gear
    102
    
    Forward Gear Bearing
    102
    
    Lower Casing Inspection
    102
    
    Assembling Lower Casing
    102
    
    Lower Unit Installation
    103
    
    Shim Selection
    104
Common Troubles and Solutions

105

Parsun F9.9W Service Manual (107 pages)

Brand: Parsun | Category: Outboard Motor | Size: 20.78 MB

Index
3
General Information
7
Identification
7
Propeller Selection
7
Emergency Start
7
Safety While Working
8
Fire Prevention
8
Disassembly and Assembly
9
Ventilation
9
Self-Protection
9
Lubricants and Sealing Fluids
9
One-Time Use Parts
10
Pre-Delivery Check
10
Checking Fuel System
10
Checking Oil Level
10
Check Steering System
11
Check Shift Lever and Throttle
11
Check Engine Stop Switch Assy
11
Check Cooling Water Checking Hole
11
Special Tools and Detection Device
12
Explosive Drawing and Symbol
14
Specifications
15
Maintenance Information
16
Tightening Torque
18
Specified Torque
18
General Torque
19
Periodic Service
20
Maintenance Time Table
20
Fuel System
21
Power Unit
21
Engine Oil Level
21
Check Fuel Filter
21
Changing Engine Oil
22
Valve Clearance
22
Control System
23
Spark Plug
23
Throttle Grip
23
Recoil Start Type
23
Idling Speed
24
Electric Start Type
24
Start-In-Gear Protection
25
Lower Unit
25
Gear Oil
25
Check Gear Oil Level
25
General Inspection
26
Lower Unit Leakage Check
26
Anode
26
Grease Points
26
Cooling Water Passage
27
Recoil Starter
28
Thermostat
28
Explosive Drawing
29
Disassembling
33
Starter Rope Replacement
33
Ignition System
35
Wiring Diagram
41
Spark Plug Ignition
41
Spark Plug Cap
42
Flywheel Maintenance
42
CDI Inspection
42
Ignition Coil Inspection
42
Pulsed Coil Inspection
43
Charge Coil Inspection
43
Pulsed Coil Peak Voltage
43
Charge Coil Peak Voltage
43
Throttle Connecting Rod Adjustment
50
Fuel Joint Removal and Inspection
50
Fuel Pump Removal and Inspection
50
Compression Pressure Inspection
60
Oil Pressure Inspection
61
Oil Pressure Switch Inspection
61
Disassembling Power Unit
61
Belt Pulley and Timing Belt
62
Cylinder Cover
63
Valve and Valve Guide Bush
64
Valve Spring
64
Valve Rocker Arm and Rocker Shaft
64
Camshaft
64
Oil Pump Check
65
Valve Guide Bush Replacement
65
Valve Seat Inspection
65
Valve Seat Cutting
66
Crankcase
67
Valve Installation
67
Assembling Cylinder Cover
67
Piston
68
Cylinder Bore
68
Piston Pin Outside Diameter
69
Piston Ring
69
Crankshaft
69
Crankpin Oil Clearance
69
Full Installation
70
Main Journal Oil Clearance
70
Cylinder Body and Crankcase
70
Piston Connecting Rod Installation
70
Piston Ring Installation
71
Piston Installation
71
Crankshaft Installation
71
Assembling Power Unit
72
Upper Unit
74
Top Cowling
74
Bottom Cowling
76
Steering Handle
81
Bracket
85
Water Pump Assembly
93
Propeller Shaft and Clutch Block
100
Dog Clutch Installation
101
Lower Casing Cover
101
Lower Casing Cover Oil Seal and Bearing Installation
101
Drive Shaft
102
Shift Rod Cam
102
Gear
102
Lower Casing Inspection
102
Lower Unit Installation
103
Shim Selection
104
Common Troubles and Solutions
105

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Parsun F9.9W Manuals

Parsun F9.9W Service Manual (106 pages)

Table of Contents

General Information

Identification

Propeller Selection

Emergency Start

Safety While Working

Disassembly and Assembly

One-Time Use Parts

Pre-Delivery Check

Special Tools and Detection Device

Explosive Drawing and Symbol

Specifications

Outboard Engine Specifications

Maintenance Information

Tightening Torque

Periodic Service

Maintenance Time Table

Fuel System

Power Unit

Control System

Lower Unit

General Inspection

Recoil Starter

Notice

Explosive Drawing

Disassembling

Start Rope Replacement

Disassembling and Inspection

Assembling

Installation

Ignition System

Notice

Explosive Drawing

Wiring Diagram

Spark Plug Ignition

Spark Plug Cap

Flywheel Maintenance

CDI Inspection

Ignition Coil Inspection

Pulsed Coil Inspection

Charge Coil Inspection

Fuel System

Notice

Explosive Drawing

Throttle Connecting Rod Adjustment

Fuel Joint Removal and Inspection

Fuel Pump Removal and Inspection

Filter Inspection

Power Unit

Notice

Explosive Drawing

Special Tools

Compression Pressure Inspection

Disassembling Power Unit

Oil Pressure Inspection

Oil Pressure Switch Inspection

Belt Pulley and Timing Belt

Disassembling and Inspection

Upper Unit

Top Cowling

Bottom Cowling

Steering Handle

Bracket

Upper Unit

Lower Unit

Water Pump Assembly

Lower Unit

Common Troubles and Solutions

Parsun F9.9W Service Manual (107 pages)

Table of Contents

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