User Manuals: Oshkosh Corporation JLG M400Ananow Lifts

Manuals and User Guides for Oshkosh Corporation JLG M400Ananow Lifts. We have 1 Oshkosh Corporation JLG M400Ananow Lifts manual available for free PDF download: Service And Maintenance Manual

Oshkosh Corporation JLG M400Ananow Service And Maintenance Manual

Oshkosh Corporation JLG M400Ananow Service And Maintenance Manual (258 pages)

Brand: Oshkosh Corporation | Category: Boom Lifts | Size: 16 MB

Table of Contents

Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Section 1 - Specifications

15
- Operating Specifications
  15
- Capacities
  15
- Battery Charger
  15
- Drive System
  15
- Hydraulic Pump/Electric Motor Assembly
  15
- Generator
  15
- Tires
  15
- Dimensional Data
  16
- Function Speeds
  16
  - Machine Orientation When Doing Function Tests
    17
- Torque Specifications
  17
- Cylinder Specifications
  18
- Major Component Weights
  18
- Critical Stability Weights
  19
- Pressure Settings
  19
- Serial Number Locations
  20
- Lubrication
  20
  - Lubrication Specifications
    20
- Operator Maintenance & Lubrication
  22
Section 2 - General

33
- Machine Preparation, Inspection, and Maintenance
  33
- Service and Guidelines
  34
  - General
    34
  - Safety and Workmanship
    34
  - Cleanliness
    34
  - Components Removal and Installation
    34
  - Component Disassembly and Reassembly
    35
  - Pressure-Fit Parts
    35
  - Bearings
    35
  - Gaskets
    35
  - Bolt Usage and Torque Application
    35
  - Hydraulic Lines and Electrical Wiring
    35
  - Hydraulic System
    35
  - Lubrication
    35
  - Battery
    35
  - Lubrication and Servicing
    35
  - Hydraulic Oil
    36
  - Changing Hydraulic Oil
    36
  - Lubrication Specifications
    36
- Cylinder Drift Test
  36
  - Platform Drift
    36
  - Cylinder Drift
    36
- Pins and Composite Bearing Repair Guidelines
  37
- Welding on JLG Equipment
  37
  - Do the Following When Welding on JLG Equipment
    37
  - Do NOT Do the Following When Welding on JLG Equipment
    37
- Engine Operating Temperature Specifications - Kubota
  41
Section 3 - Chassis & Turntable

43
- Tires & Wheels
  43
  - Tire Inflation
    43
  - Tire Damage
    43
  - Tire Replacement
    43
  - Wheel Replacement
    43
  - Wheel Installation
    43
- Spindle
  44
  - Setting Wheel Bearing End Play
    44
  - Specifications
    44
  - Checking
    44
  - Greasing Requirements
    44
- Drive Hub (Part No. 2780236)
  46
- Drive Hub- Cutaway
  48
  - Drive Brake - Mico
    50
    
    Disassembly
    50
    
    Assembly
    50
    
    Bleeding
    50
- Drive Brake
  50
  - Speed Sensor Adjustment
    53
    
    Adjustment Procedure
    53
- Speed Sensor Orientation
  54
- Swing Motor - Cutaway
  63
- Swing Motor - Exploded View
  65
  - Preparation before Disassembly
    66
  - Disassembly and Inspection
    66
  - Assembly
    72
  - One Piece Stator Construction
    79
  - Two Piece Stator Construction
    80
  - Final Checks
    80
  - Swing Bearing
    81
    
    Turntable Bearing Mounting Bolt Condition Check
    81
- Swing Bearing Feeler Gauge Check
  81
  - Wear Tolerance
    82
- Swing Bearing Tolerance Boom Placement
  82
  - Replacement of Swing Bearing
    83
- Swing Bearing Tolerance Measuring Point
  83
- Swing Bearing Torquing Sequence
  84
- Remote LED Card
  87
- Battery Cable Connections
  88
  - Battery Charging (on Board Charger)
    89
  - Optional on Board Generator
    89
- Batteries and Battery Charger (Prior to S/N 0300059350)
  89
- On Board Generator
  89
  - Battery Charger (S/N 0300059350 to Present)
    91
- Battery Charger ((S/N 0300059350 to Present)
  91
  - Operating Instructions
    91
  - Maintenance Instructions
    91
  - Battery Charger Fault Codes
    91
  - Excessive Battery Watering Requirements or Strong Sulphur (Rotten Egg) Smell
    94
  - Checking/Changing the Battery Charger Algorithm
    95
  - Generator (Prior to S/N 88539)
    96
    
    Alternator
    96
    
    Dynamo and Dynamo Voltage Regulator
    96
    
    Dynamo Output Fuse
    96
    
    Control Fuse
    96
    
    Start Battery
    96
    
    Engine Starter
    96
    
    Start Control Relay
    96
    
    Fuel Control Relay
    96
    
    Fuel Solenoid
    96
    
    To Connect the JLG Control System Analyzer to the Generator
    99
    
    Alarms and Fault Flash Codes
    99
    
    Output Current and Voltage Settings
    101
    
    Priming the Fuel Line
    102
  - Generator (S/N 88539 to Present)
    103
    
    Engine
    103
    
    Alternator
    103
    
    Dynamo and Dynamo Voltage Regulator
    103
    
    Dynamo Output Fuse
    103
    
    Control Fuse
    103
    
    Start Battery
    105
    
    Engine Starter
    105
    
    Start Control Relay
    105
    
    Fuel Control Relay
    106
    
    Glow Plug Control Relay
    106
    
    Glow Plug
    106
    
    Fuel Pump
    107
    
    Fuel Solenoid
    107
    
    Engine Low Oil Pressure Switch
    107
    
    Engine Oil Temperature Sensor
    107
    
    Alternator Output Current Sensor
    108
    
    Engine Speed Sensor
    108
    
    RBS Engine/Generator Controller
    108
    
    Warnings and Safety Precautions
    109
    
    System Controls
    109
    
    System Status and Performance Monitoring
    109
    
    System Settings
    109
    
    RBS Start
    110
    
    RBS Shutdown
    110
    
    RBS Alarms and Flash Codes
    111
    
    Resetting the RBS Controller
    111
    
    Maintenance Schedule
    111
    
    Troubleshooting
    112
    
    APU Engine Start Battery Boosting
    113
  - Supplementary Fuse for Apu
    114
    
    Tools and Material
    114
    
    Procedure
    114
Section 4 - Boom & Platform

117
- Boom Maintenance
  117
  - Removal
    117
  - Disassembly
    117
  - Inspection
    118
  - Assembly
    118
  - Installation
    119
- Upper (Main) Boom Lift Cylinder
  120
  - Removal
    120
  - Installation
    120
- MID Boom Lift Cylinder
  120
- MID Boom Lift Cylinder Removal
  120
  - Installation
    121
  - Lower Boom Lift Cylinder
    121
    
    Removal
    121
- Lower Boom Lift Cylinder Removal
  121
  - Upper Boom Telescope Cylinder
    122
    
    Removal
    122
    
    Installation
    122
- Upper Telescope Cylinder Removal
  122
  - MID and Lower Lift Cylinder Bleeding Procedure
    123
  - Wear Pads
    123
  - Boom Synchronizing Procedure
    124
  - Articulating Jib Boom
    124
    
    Removal
    124
    
    Disassembly
    124
    
    Inspection
    124
    
    Assembly
    126
  - Footswitch Adjustment
    126
  - Boom Limit Switches
    126
  - Helac Rotary Actuator
    128
    
    Theory of Operation
    128
    
    Tools Required for Assembly/Disassembly
    131
    
    Disassembly
    131
    
    Inspection
    135
    
    Assembly
    135
    
    Installing Counterbalance Valve
    139
    
    Testing the Actuator
    139
    
    Installation and Bleeding
    141
    
    Troubleshooting
    142
  - Powertrack Maintenance
    143
    
    Removing a Link
    143
    
    Installing a New Link
    146
    
    Replacing Fixed End Brackets
    151
    
    Replacing Moving End Brackets
    153
Section 5 - Hydraulics

155
- Lubricating O-Rings in the Hydraulic System
  155
  - Cup and Brush
    155
  - Dip Method
    156
  - Spray Method
    156
  - Brush-On Method
    156
- Cylinders - Theory of Operation
  157
  - Double Acting Cylinder
    157
- Cylinder Checking Procedures
  157
- Cylinder Repair
  168
  - Disassembly
    168
  - Cleaning and Inspection
    169
  - Assembly
    170
- Pressure Setting Procedures
  174
  - Main Relief
    174
  - Upper Lift down Relief
    174
  - Lower Lift down Relief
    174
  - Telescope Relief
    174
  - Platform Level up Relief
    174
  - Platform Level down Relief
    175
  - Steer Relief
    175
  - Jib Lift (up and Down) Relief
    175
  - Jib Swing Relief
    175
  - Releveling Valve Relief
    175
Section 6 - Jlg Control System

181
- JLG Control System Analyzer Kit Instructions
  181
  - Introduction
    181
  - To Connect the JLG Control System Analyzer
    182
  - Using the Analyzer
    183
  - Changing the Access Level of the Hand Held Analyzer
    184
  - Adjusting Parameters Using the Hand Held Analyzer
    185
  - Machine Setup
    185
  - Machine Personality Settings
    186
  - Machine Configuration Programming Information
    190
  - Level Vehicle Description
    191
  - Help Descriptions and Fault Flash Codes
    191
  - Analyzer Diagnostics Menu Structure
    201
  - System Self Test
    202
Section 7 - Basic Troubleshooting, Electrical Information, & Schematics

215
- General
  215
- Troubleshooting
  215
- Multimeter Basics
  233
  - Grounding
    233
  - Backprobing
    233
  - Min/Max
    233
  - Polarity
    233
  - Scale
    233
  - Voltage Measurement
    233
  - Resistance Measurement
    234
  - Continuity Measurement
    234
  - Current Measurement
    235
- Checking Switches
  235
  - Basic Check
    235
  - Limit Switches
    235
  - Automatic Switches
    236
  - Switch Wiring - Low Side, High Side
    236
- Applying Silicone Dielectric Compound to Electrical Connections
  236
- AMP Connector
  237
  - Applying Silicone Dielectric Compound to AMP Connectors
    237
  - Assembly
    237
  - Disassembly
    239
  - Wedge Lock
    239
  - Service - Voltage Reading
    239
- Deutsch Connectors
  241
  - DT/DTP Series Assembly
    241
  - DT/DTP Series Disassembly
    241
  - HD30/HDP20 Series Assembly
    242
  - HD30/HDP20 Series Disassembly
    242

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