Oshkosh Corporation JLG EC600SJ Manuals

Manuals and User Guides for Oshkosh Corporation JLG EC600SJ. We have 1 Oshkosh Corporation JLG EC600SJ manual available for free PDF download: Service And Maintenance Manual

Oshkosh Corporation JLG EC600SJ Service And Maintenance Manual (188 pages)

Brand: Oshkosh Corporation | Category: Lifting Systems | Size: 25 MB

Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Specifications
17
Operating Specifications
17
Machine Specifications
17
Capacities
17
Tires
17
Function Speed
17
Batteries
17
Hydraulic Oil
18
Torque Requirements
19
Major Component Weights
19
Serial Number Location
19
Operator Maintenance
21
Threadlocking Compound
23
Torque Charts
24
SAE Fastener Torque Chart
24
SAE Fastener Torque Chart (Continued)
25
SAE Fastener Torque Chart (Continued)
27
SAE Fastener Torque Chart (Continued)
28
SAE Fastener Torque Chart (Continued)
29
Metric Fastener Torque Chart
30
Metric Fastener Torque Chart (Continued)
31
Metric Fastener Torque Chart (Continued)
33
General
34
Machine Preparation, Inspection, and Maintenance
34
Preparation, Inspection, and Maintenance
34
Pre-Start Inspection
34
Pre-Delivery Inspection and Frequent Inspection
34
Annual Machine Inspection
34
Preventative Maintenance
34
Service and Guidelines
35
General
35
Safety and Workmanship
35
Cleanliness
35
Components Removal and Installation
35
Component Disassembly and Reassembly
36
Pressure-Fit Parts
36
Bearings
36
Gaskets
36
Bolt Usage and Torque Application
36
Hydraulic Lines and Electrical Wiring
36
Hydraulic System
36
Lubrication
37
Battery
37
Lubrication and Servicing
37
Lubrication and Information
37
Hydraulic System
37
Hydraulic Oil
37
Changing Hydraulic Oil
37
Lubrication Specifications
37
Cylinder Drift
38
Theory
38
Cylinder Leakage Test
38
Cylinder Thermal Drift
38
Pins and Composite Bearing Repair Guidelines
39
Welding on JLG Equipment
39
Do the Following When Welding on JLG Equipment
39
Do NOT Do the Following When Welding on JLG Equipment
39
Chassis & Turntable
45
Tires & Wheels
45
Tire Damage
45
Tire Replacement
45
Wheel Replacement
45
Wheel Installation
45
Spindle, 2WD
46
Setting Wheel Bearing End Play
46
Specifications
46
Checking
46
Greasing Requirements
46
Drive Hub
48
Roll and Leak Testing
48
Tightening and Torquing Bolts
49
Main Disassembly
50
Output Planet Gear Disassembly
52
Cover Disassembly
53
Housing-Spindle Disassembly
54
Housing-Spindle Subassembly
56
Output Planet Gear Subassembly
57
Cover Subassembly
57
Main Assembly
58
Drive Motor
62
Removal
62
Disassembly
62
Inspection
62
Assembly
63
Installation
63
Oscillating Axle Lockout Test (if Equipped)
66
Oscillation Cylinder Bleeding
66
Bleeding Procedure
66
Swing Drive
72
Roll, Leak and Brake Testing
72
Tightening and Torquing Bolts
72
Motor Control Valve Disassembly
76
Motor and Brake Disassembly
77
Main Disassembly
79
Hub-Shaft Disassembly
80
Carrier Disassembly
81
Hub-Shaft Sub-Assembly
82
Carrier Sub-Assembly
82
Main Assembly
83
Motor-Brake Subassembly
83
Motor-Brake Assembly
83
Motor Control Valve Assembly
84
Tube Fitting Assembly Procedures
84
Procedure for Setting Gear Backlash
84
Swing Bearing
85
Turntable Bearing Mounting Bolt Condition Check
85
Wear Tolerance
86
Replacement of Swing Bearing
88
Swing Bearing Torque Value
89
Swing Drive Installation
89
Battery Maintenance and Charging
92
Battery Maintenance, Quarterly
92
Optional on Board Generator
92
Battery Charging (on Board Charger)
92
Removing the Battery Box
93
Battery Charger
95
Operating Instructions
95
Maintenance Instructions
96
Battery Charger Fault Codes
96
Excessive Battery Watering Requirements or Strong Sulphur (Rotten Egg) Smell
99
Checking/Changing the Battery Charger Algorithm
99
Generator
100
Engine
100
Alternator
100
Dynamo and Dynamo Voltage Regulator
100
Dynamo Output Fuse
100
Control Fuse
100
Start Battery
102
Engine Starter
102
Start Control Relay
102
Fuel Control Relay
103
Glow Plug Control Relay
103
Glow Plug
103
Fuel Pump
104
Fuel Solenoid
104
Engine Low Oil Pressure Switch
104
Engine Oil Temperature Sensor
104
Alternator Output Current Sensor
105
Engine Speed Sensor
105
RBS Engine/Generator Controller
105
Warnings and Safety Precautions
106
System Controls
106
System Status and Performance Monitoring
106
System Settings
106
RBS Start
107
RBS Shutdown
107
RBS Alarms and Flash Codes
108
Resetting the RBS Controller
108
Maintenance Schedule
108
Troubleshooting
109
APU Engine Start Battery Boosting
110
Supplementary Fuse for APU
111
Tools and Material
111
Procedure
111
Boom & Platform
115
Platform
115
Platform Valve Removal
115
Support Removal
115
Support Installation
116
Platform Valve Installation
117
Boom Maintenance
119
Removal
119
Installation
123
Platform Rotator
126
Theory of Operation
126
Tools Required for Assembly/Disassembly
127
Disassembly
130
Inspection
134
Assembly
134
Greasing Thrust Washers
139
Jib Rotator
140
Operating Principle
140
Disassembly
140
Inspection
144
Reassembly
144
Installing Counterbalance Valve
146
Testing the Actuator
147
Installation and Bleeding
147
Skyguard
149
Operation
149
Function Test
149
Diagnostics & Troubleshooting
150
Bolt-On External Fall Arrest
151
Inspection before Use
151
Installation
151
Basic Hydraulic Information & Schematics
155
Lubricating O-Rings in the Hydraulic System
155
Cup and Brush
155
Dip Method
156
Spray Method
156
Brush-On Method
156
Cylinder Removal and Installation
157
Main Boom Telescope Cylinder Removal
158
Main Boom Telescope Cylinder Installation
159
Main Boom Lift Cylinder Removal
160
Main Boom Lift Cylinder Installation
161
Master Cylinder Removal
162
Master Cylinder Installation
163
Slave Cylinder Removal
164
Slave Cylinder Installation
165
Hydraulic Cylinders
166
Axle Lockout Cylinder
166
Slave Cylinder
168
Jib Lift Cylinder
173
Main Lift Cylinder
178
Cleaning and Inspection
180
Assembly
181
Master Cylinder
183
Steer Cylinder
188

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Oshkosh Corporation JLG EC600SJ Service And Maintenance Manual (188 pages)

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