Oshkosh Corporation JLG 3394RT Manuals

Manuals and User Guides for Oshkosh Corporation JLG 3394RT. We have 2 Oshkosh Corporation JLG 3394RT manuals available for free PDF download: Service Maintenance Manual, Operation And Safety Manual

Oshkosh Corporation JLG 3394RT Service Maintenance Manual (268 pages)

Brand: Oshkosh Corporation | Category: Lifting Systems | Size: 31 MB

Hydraulic System Safety
3
Maintenance
3
Table of Contents
5
Section 1 - Specifications

11
- Specifications
  11
- Capacities
  11
- Engines
  11
- Tires
  12
- Machine Dimensions
  12
- Pressure Settings
  12
- Serial Number Locations
  13
- Sensors
  13
- Serial Number Location
  13
- Cylinder Specifications
  14
- Major Component Weights
  14
- Critical Stability Weights
  14
- Lubrication Specifications
  15
- Operator Maintenance
  16
- Filter Lock Assembly
  20
- Torque Charts
  21
Section 2 - General

27
Section 3. Chassis, Platform & Scissor Arms

37
- Operating Characteristics
  37
- Tires, Wheels & Drive Assembly
  37
- Drive Assembly
  39
- Integrated Torque/Drive Hub
  41
- Hydraulic Oil
  41
  - Drive Hub Assembly
    63
  - Front Axle
    94
  - Steering Assembly
    94
  - Axle Assembly
    95
  - Axle Lockout Cylinder
    97
  - Leveling Jacks (if Equipped)
    98
  - Leveling Jack Cylinder Removal
    98
  - Leveling Jacks Assembly
    99
  - Platform
    100
  - Deck Extension Cylinders Removal
    101
  - Platform Control Station
    102
  - Joystick Controller
    103
  - Scissor Arms
    104
  - Lift Cylinder Removal
    104
  - Scissor Arms Removal
    105
  - Scissor Assembly Removal - Chassis Connection
    105
  - Side Compartment Covers
    106
  - Ground Control Station
    107
  - Ground Control Station Removal
    107
  - Fuel Tank
    108
  - Hydraulic Tank
    109
  - Battery
    110
  - Dual Fuel/Lpg System
    111
  - Deutz Engine
    112
  - Engine Tray Swing
    112
  - EMR 2 Engine Side Equipment
    113
  - EMR 2 Engine Plug Pin Identification
    118
  - EMR 2 Vehicle Plug Pin Identification
    119
  - Generator (Deutz Engine)
    125
  - Exhaust System (Deutz Engine)
    126
  - Air Cleaner System (Deutz Engine)
    127
  - Relays (Deutz Engine)
    128
  - Pump Assemblies (Deutz Engine)
    129
  - Pump Coupling (Deutz Engine)
    130
  - Engine Removal (Deutz Engine)
    131
  - Radiator (Deutz Engine)
    132
  - GM Engine
    133
  - Engine Oil Dip Stick
    134
- Engine Tray Swing
  134
- Generator (GM Engine)
  135
- GM Exhaust System (GM Engine)
  136
- Air Cleaner System (GM Engine)
  137
- Radiator (GM Engine)
  138
- Fuel Components (GM Engine)
  139
- Pump Assemblies (GM Engine)
  140
- Pump Coupling (GM Engine)
  141
- Engine Removal (GM Engine)
  142
  - GM Engine Dual Fuel System
    143
- Electric Fuel Lock off
  143
- Low Pressure Regulators
  144
- Air Fuel Mixer
  144
- ETC Throttle Control Device
  145
- Heated Exhaust Gas Oxygen Sensor (HEGO)
  146
- Gasoline Fuel Pressure and Temperature Manifold Assembly
  146
  - GM Engine Fuel System Repair
    147
- Filter Lock Assembly
  148
- Pressure Regulator Section
  148
- TMAP) Sensor & Electronic Throttle Control (ETC)
  150
- Mixer Assembly
  151
  - GM Engine LPG Fuel System Diagnosis
    153
- LPF Fuel System Diagnosis
  154
- Symptom Diagnosis
  157
- DTC to SPN/FMI Cross Reference Chart
  165
Section 4 - Hydraulics

167
- Cylinders - Theory of Operation
  167
- Valves - Theory of Operation
  167
- Cylinder Checking Procedure
  167
- Cylinder Repair
  169
- Cylinder Barrel Support
  169
- Cylinder Rod Support
  170
- Rod Seal Installation
  171
- Bushing Installation
  171
- Installation of Head Seal Kit
  172
- Wiper Seal Installation
  172
- Rod Assembly Installation
  173
- Tapered Bushing Installation
  173
  - Drive Pump Start-Up Procedure
    174
  - Hydraulic Component Start-Up Procedures & Recommendations
    175
  - Hydraulic Gear Pump
    176
  - Valves
    179
- Main Valve Block
  180
- Main Valve Schematic
  181
- Flow Divider Valve
  182
- Leveling Jacks Directional Valve
  183
- Powerdeck Valve (Single)
  184
- Powerdeck Valve (Double)
  184
- Leveling Jack Valves
  185
  - Gear Pump
    187
  - Axial HI 45 Pump
    188
- Axial HI 45 Pump - Cross Section View
  189
  - Charge Pump Filter
    196
  - Auxiliary Pump Motor
    197
  - Cylinder Assemblies
    198
- Lift Cylinder
  200
- Lift Cylinder Valve Cartridge Torque Values
  200
  - Oscillating Axle Cylinder
    201
  - Leveling Jack Cylinder
    202
- Leveling Jack Torques
  203
  - Deck Extension Cylinder
    204
  - Oscillating Axle Cylinder Bleeding
    205
Section 5 - Jlg Control System

207
- Hand Held Analyzer
  207
- Calibrations
  212
- Tilt Sensor Location
  214
- Flash Codes and Descriptions
  215
- Machine Configuration Programming Information
  225
- Machine Tilt Configuration
  226
- Machine Model Adjustment
  231
Section 6 - General Electrical Information & Schematics

233
- General
  233
- Multimeter Basics
  233
- Voltage Measurement (DC)
  234
- Continuity Measurement
  235
- Applying Silicone Dielectric Compound to Amp Connectors
  237
- Connector Assembly (1 of 4)
  238
- Connector Assembly (3 of 4)
  239
- Connector Disassembly
  240
- Connector Installation
  241
- Working with Deutsch Connectors
  242
- HD/HDP Locking Contacts into Position
  243
- Switches
  244
- Schematics
  246
- Electrical Schematic - Deutz - Sheet 2 of 3
  248
- Electrical Schematic - GM - Sheet 1 of 5
  250
- Electrical Schematic - GM - Sheet 2 of 5
  252
- Electrical Schematic - GM - Sheet 3 of 5
  254
- Hydraulic Schematic - Sheet 1 of 2
  256
- Hydraulic Schematic - Sheet 2 of 2
  257
- Hydraulic Diagram
  258
- Hydraulic Diagram (Powerdeck - Single)
  259
- Hydraulic Diagram (Powerdeck - Dual)
  260
- Hydraulic Diagram (Powerdeck - Mega)
  261
- Hydraulic Diagram (Leveling Jacks)
  262
- Electrical Components Installation - Sheet 1 of 2
  264
- Electrical Components Installation - Sheet 2 of 2
  265

Oshkosh Corporation JLG 3394RT Operation And Safety Manual (100 pages)

Brand: Oshkosh Corporation | Category: Scissor Lifts | Size: 5 MB

Table of Contents
6
Section 1. Safety Precautions
10
General
10
Pre-Operation
10
Operator Training and Knowledge
10
Workplace Inspection
11
Machine Inspection
12
Operation
12
General
12
Trip and Fall Hazards
13
Electrocution Hazards
14
Minimum Approach Distances (M.A.D.)
15
Tipping Hazards
16
Crushing and Collision Hazards
17
Towing, Lifting, and Hauling
18
Maintenance
18
General
18
Maintenance Hazards
19
Battery Hazards
19
Section 2 - User Responsibilities, Machine Preparation and Inspection
22
Personnel Training
22
Operator Training
22
Training Supervision
22
Operator Responsibility
22
Preparation, Inspection, and Maintenance
23
Pre-Start Inspection
25
Walk Around Inspection Diagram
26
General
27
Function Check
29
Lockout Cylinder Test
30
Dual Fuel System (if Equipped)
31
Section - 3 - User Responsibilities and Machine con
32
General
32
Operating Characteristics and Limitations
32
Placards
32
Capacities
32
Stability
32
Controls and Indicators
33
Ground Control Station
33
Ground Control Station (See Figure 3-1)
34
Platform Control Station
36
Platform Control Station (See Figure 3-2)
37
Indicator Control Panel (See Figure 3-3)
41
Decal Location - Sheet 1 of 2 (ANSI)
42
Decal Location - Sheet 2 of 2 (ANSI)
43
Decal Installation - Sheet 1 of 2 (CE/AUS)
47
Decal Installation - Sheet 2 of 2 (CE/AUS)
48
Section 4. Machine Operation
52
Description
52
Engine Operation
52
Platform/Ground Select Switch
52
Emergency Stop Switch
52
Speed Switch
52
Starting Procedure
53
Operating Characteristics
54
Leveling Jacks
54
Auto Leveling
54
Manual Level Adjustment (Trim)
55
Power Deck
55
Auxiliary Power
56
Generator
56
Lift
56
Drive
56
4.4 Dual Fuel System
56
Raising and Lowering
57
Raising
57
Lowering
58
Platform Extension
58
Steering
58
Traveling
59
Traveling Forward
59
Traveling in Reverse
59
Parking and Stowing
61
4.10 Platform Loading
61
4.11 Safety Prop
62
4.12 Tie Down/Lift Lugs
62
Tie down
62
Lifting
62
4.13 Towing
62
Lifting and Tie down Chart (Sheet 1 of 2)
63
Lifting and Tie down Chart (Sheet 2 of 2)
64
Section 5 - Emergency Procedures
66
General
66
Emergency Towing Procedures
66
Emergency Controls and Their Locations
67
Emergency Stop Switch
67
Ground Control Station
67
Manual Descent
67
Emergency Operation
68
Use of Ground Controls
68
Operator Unable to Control Machine
68
Platform Caught Overhead
68
Righting of Tipped Machine
68
Post-Incident Inspection
68
Incident Notification
69
Section - 6 - General Specifications and Operator
70
Maintenance
70
Introduction
70
Supplemental Information
70
Operating Specifications
71
Dimensional Data
72
Capacities
72
Tires
73
Engines
73
Gm 3.0L
74
Critical Stability Weights
75
Lubrication
75
Hydraulic Oil
75
Engine Operating Temperature Specifications
77
Engine Operating Temperature Specifications
78
Engine Operating Temperature Specifications
79
Engine Operating Temperature Specifications
80
Engine Operating Temperature Specifications
81
Engine Operating Temperature Specifications
82
Operator Maintenance and Lubrication Diagram
83
Operator Maintenance
84
Tires and Wheels
89
Tire Damage
89
Tire Replacement
90
Wheel Replacement
90
Wheel Installation
90
Draining Oil Build up from the Propane Regulator
91
Propane Fuel Filter Replacement
93
Removal
94
Installation
94
Inspection and Repair Log
96

Oshkosh Corporation Categories

Boom Lifts Lifting Systems Scissor Lifts Industrial Equipment Air Compressor

More Oshkosh Corporation Manuals

Oshkosh Corporation JLG 3394RT Manuals

Oshkosh Corporation JLG 3394RT Service Maintenance Manual (268 pages)

Table of Contents

Section 1 - Specifications

Section 2 - General

Section 3. Chassis, Platform & Scissor Arms

Section 4 - Hydraulics

Section 5 - Jlg Control System

Section 6 - General Electrical Information & Schematics

Oshkosh Corporation JLG 3394RT Operation And Safety Manual (100 pages)

Table of Contents

Related Products

Oshkosh Corporation Categories