Oshkosh Corporation JLG AE1932 Manuals

Manuals and User Guides for Oshkosh Corporation JLG AE1932. We have 1 Oshkosh Corporation JLG AE1932 manual available for free PDF download: Service Maintenance Manual

Oshkosh Corporation JLG AE1932 Service Maintenance Manual (158 pages)

Brand: Oshkosh Corporation | Category: Lifting Systems | Size: 11 MB

Sectiona - Introduction - Maintenance Safety Precautions
3
General
3
Maintenance
3
Table of Contents
5
Specifications
13
Operating Specifications
13
Machine Specifications
13
Platform Capacities
14
Machine Dimensional Data
14
Tires
14
Battery
14
Motors
14
Electrical System
15
Limit Switch Activation
16
Tilt Alarm
16
High Drive Speed Cutout Height
16
Lubrication
16
Lubrication Specifications
16
Actuator Specifications
16
Critical Stability Weights
16
Serial Number Location
17
Major Component Weights
17
Torque Requirements
17
1.9 Thread Locking Compound
18
1.10 Torque Charts
19
SAE Fastener Torque Chart
19
Metric Fastener Torque Chart
25
General
29
Machine Preparation, Inspection, and Maintenance
29
Preparation, Inspection, and Maintenance
29
Pre-Start Inspection
29
Pre-Delivery Inspection and Frequent Inspection
29
Annual Machine Inspection
29
Preventative Maintenance
29
Preventive Maintenance and Inspection Schedule
31
Maintenance and Inspection Schedule Codes
31
Service Maintenance Components
34
Machine Component Locations
34
Scissor Arm - Inspection Prop
35
2.4 Service and Guidelines
35
General
35
Safety and Workmanship
35
Cleanliness
36
Components Removal and Installation
36
Component Disassembly and Reassembly
36
Pressure-Fit Parts
36
Bearings
36
Gaskets
36
Bolt Usage and Torque Application
37
Lubrication
37
Battery
37
Pins and Composite Bearing Repair Guidelines
37
Chassis & Scissor Arms
39
Left and Right Side Component Compartments
39
Battery System Maintenance/ Troubleshooting
41
Battery Management System (BMS)
41
State of Charge (SOC)
41
Battery Quick-Disconnect
41
Battery Status Indicator (LED)
43
Battery Charging
44
Delta-Q - Battery Charger
44
Battery Charger - 650W
44
Battery Charger - 900W
44
Battery Charger Maintenance
45
DC/Ac Power Inverter Installation
49
Logic Control Module Installation
50
To Remove Cover for Access
50
To Remove the Module from the Machine
50
Steer Control Module
50
Logic Control Module
50
Drive Control Modules
51
Removal
51
Installation
51
Drive Modules - Installation
51
Drive Module Terminals
51
Drive Module Electrical Connections
52
Drive Module Electrical Evaluation
53
Drive Motor Electrical Evaluation
53
3.10 Ground Control Station
55
Components Location
55
Removal
55
Installation
55
3.11 Platform Control Station
57
Overview of Control Station Components
57
Platform Control Station Components - External (LED)
57
Platform Control Station Components - External (LCD)
57
7. Joy Stick
57
Installation/Removal
58
Control Station Disassembly
59
Joystick Controller
61
3.12 Tilt Sensor Installation
62
Tilt Sensor Removal
62
Scissor Arm - Rotary Angle Sensor
63
Rotary Angle Sensor Installation
63
Scissor Arm Rotary Angle Sensor - Location
63
3.14 Pot-Hole Protection System Components
64
3.15 Steer Actuator and Spindle Assembly Components
66
Steer Actuator and Spindle Assembly
66
Drive Motor Covers Installation
67
Tire Wear and Damage
68
Wheel and Tire Replacement
68
Wheel Installation
68
Arms and Platform Positioning and Support
69
3.17 Platform Removal
69
3.18 Scissor Arms Removal
70
Removing Scissor Arm Assembly as a Complete Unit
70
Removing/Installing Scissor Arms Individually
70
Scissor Arm Assembly
70
Scissor Arm Assembly - Pin Configuration
78
Scissor Arm Assembly - Cable Routing
79
Scissor Arm Assembly - Cable Routing (Coil)
79
Scissor Arm Assembly - Cable Routing (FTSW) (Overhead) - Sheet 1 of 2
81
Scissor Arm Assembly - Cable Routing (FTSW) (Overhead) - Sheet 2 of 2
81
Scissor Arm Assembly - Cable Routing (FTSW) (Overhead) (Coil) - Sheet 1 of 2
81
Scissor Arm Assembly - Cable Routing (FTSW) (Overhead) (Coil) - Sheet 2 of 2
81
Actuators
85
Lift Actuator
85
Removal
85
Lift Actuator Assembly
85
Installation
87
Lift Actuator Manual Override
87
Linear Unit
87
Disassembly
87
Assembly
87
Motor
88
Disassembly
88
Assembly
88
Coupling
88
Actuator Brake
89
Disassembly
89
Assembly
89
Gearbox
90
Disassembly
90
Assembly
90
Steer Actuator
90
Removal
90
Installation
90
Steer Actuator Manual Override
90
Relubrication Procedure for Actuator in Arm Stack
91
Jlg Control System
93
Mobile Diagnostic Device
93
Download Davincigo App
93
Connect Mobile Device to Machine
93
Davincigo Icon
93
Machine Power on Setting
95
Connect to Machine Via Bluetooth
95
Login to Access Level
95
Calibration Adjustment
96
Updating Software
96
Downloading Software
96
Installing Software
97
Machine Configuration
99
New Software Calibration
100
Machine Adjustment Personalities
101
Remote Assistance
104
Overview
104
Working
104
Remote Assistance Connection
104
Connection
105
Lss (Load Sensing System) Service
107
LSS (Load Sensing System)
107
LSS Component Locations
108
Diagnostic Menu
109
Calibration
109
Testing
110
LSS Troubleshooting
110
Diagnostic Trouble Codes
111
Introduction
111
System Fault/Dtc Indication
111
Diagnostic Trouble Codes (DTC)
111
DTC Check Tables
112
General Electrical Information & Schematics
135
General
135
Multimeter Basics
135
Grounding
135
Backprobing
135
Min/Max
135
Polarity
135
Scale
135
Voltage Measurement
136
Resistance Measurement
136
Continuity Measurement
137
Current Measurement
137
Continuity Measurement over Long Distances
138
Requirements
138
Procedure
138
Applying Silicone Dielectric Compound to Amp Connectors
138
Dielectric Grease Application
138
Installation
138
AMP Mate-N-Lok
139
AMP Faston
139
AMP Micro-Fit
139
AMP Mini Fit Jr
139
Mini Fit Sr
139
DIN Connectors
139
Exceptions
140
Scissor Platform Cable at the Platform Control
140
AMP Connector
141
Assembly
141
Disassembly
143
Wedge Lock
143
Service - Voltage Reading
144
Working with Deutsch Connectors
145
DT/DTP Series Assembly
145
DT/DTP Series Disassembly
145
HD30/HDP20 Series Assembly
146
HD30/HDP20 Series Disassembly
146
Switches
147
Basic Check
147
Limit Switches
147
Automatic Switches
148
Switch Wiring - Low Side, High Side
148
Electrical Schematics
149

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Oshkosh Corporation JLG AE1932 Service Maintenance Manual (158 pages)

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