OPTIMUM Maschinen OPTIturn 3432420 Manuals

Manuals and User Guides for OPTIMUM Maschinen OPTIturn 3432420. We have 1 OPTIMUM Maschinen OPTIturn 3432420 manual available for free PDF download: Operating Manual

OPTIMUM Maschinen OPTIturn 3432420 Operating Manual

OPTIMUM Maschinen OPTIturn 3432420 Operating Manual (138 pages)

Brand: OPTIMUM Maschinen | Category: Lathe | Size: 6.78 MB

Table of Contents

Table of Contents
2
1 Safety

7
- Rating Plate
  7
- Safety Instructions (Warning Notes)
  8
  - Classification of Hazards
    8
  - Other Pictograms
    8
- Intended Use
  9
- Reasonably Foreseeable Misuses
  10
  - Avoiding Misuse
    10
- Potential Dangers that Can be Caused by the Lathe
  10
- Qualification of Personnel
  11
- Operator Positions
  13
- Safety Measures During Operation
  13
- Safety Devices
  13
- Safety Check
  15
- Personal Protective Equipment
  17
- Safety During Operation
  17
- Safety During Maintenance
  18
- Accident Report
  18
- Electronics
  19
- Inspection Deadlines
  19
2 Technical Specification

20
- Electrical Connection
  20
- Power
  20
- Work Areas
  20
- Work Area
  20
- Headstock
  20
- Lathe Chuck
  20
- Slides
  20
- Feeds and Pitches
  20
- Emissions
  21
- Tailstock MT4
  21
- Tailstock MT5 Version
  21
- Steady Rest, Follow Rest (Option)
  21
- Dimensions
  21
- Environmental Conditions
  21
- Operating Material
  21
- 3 Delivery, Interdepartmental Transport, Assembly and Commissioning
  
  23
  - Notes on Transport, Installation, Commissioning
    23
    
    General Risks During Internal Transport
    23
  - Delivery
    24
  - Unpacking
    24
  - Lifting the Machine
    24
    
    Forklift
    24
    
    Crane
    25
  - Installation Conditions
    26
    
    Foundation and Floor
    26
    
    Local Requirements for Delivery
    26
    
    Installation Plan
    27
  - Assembly and Installation, Initial Operation
    27
    
    Anchor-Free Assembly
    28
    
    Installation with Levelling- Damping Elements
    28
    
    Installation with Vibration Dampers
    28
    
    Anchored Assembly
    30
    
    Aligning the Machine
    31
  - Cleaning the Machine
    32
    
    Lubrication
    32
  - One-Component Paint
    32
  - Electrical Connection
    33
  - Start and Stop Spindle Rotation
    33
  - Warming up the Machine
    33
- 4 Operation
  
  34
  - Control and Indicating Elements
    34
  - Safety
    35
  - Switching on the Machine
    35
  - Switching off the Machine
    35
  - Resetting an Emergency Stop Condition
    35
  - Power Failure, Restoring Readiness for Operation
    35
  - Foot Brake
    35
  - Speed Setting
    35
    
    Rotational Direction
    36
  - Feed
    37
    
    Bed Slide and Cross Slide Rapid Traverse
    38
  - Spindle Seat Camlock DIN ISO 702-2
    38
    
    Fasten Workpiece Holder
    38
    
    Adjusting the Camlock Bolts to the Workpiece Holder
    39
  - Lathe Chuck
    39
    
    Influencing Factors that Significantly Impact the Tensioning Force
    40
    
    Maintenance of Chucks
    41
  - Clamping a Workpiece into the Lathe Chuck
    41
    
    Clamping Long Workpieces
    43
  - Mounting Workpiece Holder
    44
    
    Centering Point in Lathe Spindle
    44
  - Mounting of Rests
    44
    
    Follow Rest and Steady Rest
    44
  - General Operating Instructions
    44
    
    Longitudinal Turning
    44
    
    Face Turning and Recessing
    45
    
    Fixing the Lathe Saddle
    45
  - Tailstock
    45
  - Manual Movements
    45
  - Automatic Feed
    46
    
    Straight Turning
    46
    
    Face Turning
    47
  - Turning Tapers
    47
    
    Cross-Adjustment of the Tailstock
    47
    
    Turning Short Tapers with the Top Slide
    48
    
    Turning of Cones with High Precision
    48
  - Displacing the Top Slide on the Cross Slide
    51
  - Standard Values for Cutting Data When Turning
    51
  - Thread Cutting
    52
    
    Module and D
    52
    
    Multiple-Layered Threads
    54
    
    Thread Types
    54
    
    Metric Threads (60° Flank Angle)
    56
    
    British Thread (55° Flank Angle)
    57
    
    Indexable Inserts
    59
  - Cooling Lubricant
    60
    
    Cooling Lubricants
    60
  - DP700 Quick Start Guide
    62
  - NMS300 Quick Start Guide
    65
5 Cutting Speeds

68
6 Maintenance

70
- Safety
  70
  - Preparation
    70
  - Restarting
    71
- Inspection and Maintenance
  71
- Recommended Wearing Parts
  75
- Maintenance
  76
- Repair
  81
  - Customer Service Technician
    81
- Cooling Lubricants and Tanks
  82
  - Inspection Plan for Water-Mixed Cooling Lubricants
    83
7 Rotary Chuck - K11-200 ISO

84
- Safety Instructions
  85
- Intended Use
  85
- Reasonably Foreseeable Misuses
  85
- 8 Ersatzteile - Spare Parts
  
  92
- 9 Malfunctions
  
  129
- 10 Appendix
  
  131
  - Copyright
    131
  - Terminology/Glossary
    131
  - Change Information Operating Manual
    131
  - Liability Claims/Warranty
    132
  - Storage
    133
  - Dismantling, Disassembling, Packing and Loading
    133
    
    Decommissioning
    134
    
    Dismantling
    134
    
    Disassembly
    134
    
    Packing and Loading
    134
  - Disposal of New Device Packaging
    134
  - Disposal of Lubricants and Cooling Lubricants
    134
  - Disposal Via Municipal Collection Facilities
    135
  - Product Follow-Up
    135

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