Optimum 3403020 Manuals

Manuals and User Guides for Optimum 3403020. We have 1 Optimum 3403020 manual available for free PDF download: Operating Manual

Optimum 3403020 Operating Manual

Optimum 3403020 Operating Manual (102 pages)

Brand: Optimum | Category: Lathe | Size: 4 MB

Table of Contents

Table of Contents
2
1 Safety

6
- Rating Plate
  6
  - Machine Variants
    6
- Safety Instructions (Warning Notes)
  7
  - Classification of Risks
    7
  - Pictograms
    8
- Intended Use
  8
- Reasonably Foreseeable Misuses
  9
  - Avoiding Misuse
    9
- Potential Dangers that Can be Caused by the Lathe
  10
- Qualification
  10
- Operator Positions
  11
- Safety Measures During Operation
  11
- Safety Devices
  11
- Safety Check
  12
- Personal Protective Equipment
  13
- Safety During Operation
  13
- Electronics
  14
- Inspection Deadlines
  15
2 Technical Specification

16
- Electrical Connection
  16
- Power
  16
- Work Areas
  16
- Work Area
  16
- Headstock
  16
- Slides
  16
- Feeds and Pitches
  16
- Tailstock
  16
- Dimensions
  16
- Emissions
  17
- Operating Material
  17
3 Delivery, Interdepartmental Transport, Assembly and Commissioning

18
- Notes on Transport, Installation, Commissioning
  18
  - General Risks During Internal Transport
    18
- Delivery
  19
- Unpacking
  19
- Transport
  19
  - Load Suspension Point
    19
  - Gravity of the Machine
    19
  - Lifting with a Forklift
    20
  - Lifting by Crane
    20
- Installation Conditions
  21
  - Foundation and Floor
    21
  - Installation Plan
    21
- Assembly and Installation, Initial Operation
  22
  - Anchor-Free Assembly
    22
  - Installation with Levelling Discs
    23
  - Installation with Vibration Dampers
    23
    
    Anchored Assembly
    24
    
    Aligning the Machine
    25
  - Cleaning the Machine
    25
    
    Lubrication
    25
  - One-Component Paint
    25
  - Electric Three-Phase Connection
    26
  - Warming up the Machine
    26
- 4 Operation
  
  27
  - Control and Indicating Elements
    27
  - Safety
    28
    
    Overview of the Control Elements
    28
    
    Overview of Indicator Elements
    29
    
    Control Elements
    30
  - Switching on the Machine
    30
    
    Switching on
    30
  - Switching the Machine off
    30
  - Resetting an Emergency Stop Condition
    30
  - Power Failure, Restoring Readiness for Operation
    31
  - Speed Setting
    31
  - Fixing the Lathe Saddle
    31
  - Changing the Feed Rate
    31
    
    Selector Switch
    31
    
    Changing the Change Gears
    32
  - Crossfeed, Longitudinal Feed
    32
  - Tool Holder
    33
  - Lathe Spindle Fixture
    33
    
    Fasten Workpiece Holder
    34
    
    Adjusting the Camlock Bolts to the Workpiece Holder
    35
    
    Clamping a Workpiece into the Three Jaw Chuck
    35
  - Turning Tapers
    36
    
    Taper Turning with the Top Slide
    36
    
    Taper Turning with the Tailstock
    36
    
    Turning of Cones with High Precision
    37
  - Standard Values for Cutting Data When Turning
    39
  - Cutting Speed Table
    40
  - Terms for the Rotating Tool
    41
    
    Cutting Edge Geometry for Turning Tools
    42
    
    Types of Cutting Form Levels
    42
  - Tapping of External and Internal Threads
    44
  - Thread Types
    45
    
    Metric Threads (60° Flank Angle)
    46
    
    British Thread (55° Flank Angle)
    48
    
    Indexable Inserts
    49
    
    Examples for Thread Cutting
    50
  - General Operating Instructions
    52
    
    Clamping Long Workpieces
    52
  - Mounting of Rests
    52
  - Tailstock
    52
    
    Cross-Adjustment of the Tailstock
    53
  - General Operating Instructions
    53
    
    Longitudinal Turning
    53
    
    Face Turning and Recessing
    54
    
    Turning Short Tapers with the Top Slide
    54
    
    Thread Cutting
    55
  - Cooling Lubricant
    56
- 5 Cutting Speeds
  
  57
6 Maintenance

59
- Safety
  59
  - Preparation
    59
  - Restarting
    59
- Inspection and Maintenance
  60
- Recommended Wearing Parts
  65
  - Lubricating and Cleaning the Lathe Chuck
    65
- Repair
  66
  - Customer Service Technician
    66
7 Ersatzteile - Spare Parts

67
8 Malfunctions

94
9 Appendix 9.1 Copyright

96
- 9 Appendix
  96
- Change Information Manual
  96
- Terminology/Glossary
  96
- Liability Claims/Warranty
  97
- Dismantling, Disassembling, Packing and Loading
  98
  - Decommissioning
    99
  - Dismantling
    99
  - Disassembly
    99
  - Packing and Loading
    99
- Storage
  98
- Disposal of New Device Packaging
  99

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