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Optimum 3111040 manual available for free PDF download: Operating Manual
Optimum 3111040 Operating Manual (168 pages)
Surface grinding machine
Brand:
Optimum
| Category:
Grinder
| Size: 5 MB
Table of Contents
Table of Contents
2
1 Safety
7
Glossary of Symbols
7
Rating Plate
7
Safety Instructions (Warning Notes)
8
Classification of Hazards
8
Other Pictograms
8
Intended Use
9
Reasonably Foreseeable Misuse
9
Avoiding Misuse
10
Dangers that Can be Caused by the Surface Grinding Machine
11
Qualification of Personnel
12
Target Group
12
Authorized Personnel
13
Operator Positions
13
Safety Devices
13
Lockable Master Switch
14
Emergency Stop Button
15
Control-Related Safeguarding
15
Prohibition, Warning and Mandatory Signs
15
Safety Check
15
Personal Protective Equipment
16
Safety During Operation
17
Safety During Maintenance
17
Switching off and Securing the Surface Grinding Machine
17
Using Lifting Equipment
18
Mechanical Maintenance
18
Accident Report
18
Electronics
18
Inspection Deadlines
19
Clamping Devices for Workpieces and Tools
19
Environmental Protection and Water Conservation
19
Hydraulic System
19
2 Technical Data
20
3 Delivery, Interdepartmental Transport, Assembly and Commissioning
22
Notes on Transport, Installation, Commissioning
22
General Risks During Internal Transport
22
Assembly and Commissioning
23
Unpacking the Machine
23
Standard Accessories
23
Optional Accessories
23
Load Stop in Unpacked Condition
23
Set-Up and Assembly
24
Installation Site Requirements
24
Installation Plan
26
Anchored Mounting
27
Free Mounting
28
Aligning the Machine
28
Removing the Transport Locks
28
Installation of the Collecting Trays on GT40
30
Cleaning the Machine
30
Top up Central Lubrication
31
Central Lubrication Supply Points
33
Connecting the Hydraulic System
34
Fill in Hydraulic Oil
35
Coolant Circuit
35
Electrical Connection
37
Electrical Connection of Hydraulic and Coolant Pump
38
First Commissioning
38
Warming up the Machine
38
4 Operation
39
Safety
39
Control and Indicating Elements
40
Control Panel
41
Grinding Table Oscillation
42
Selector Switch for Operating Mode
42
Push Buttons for Grinding Head up and down in Jog Mode
42
Setting up the Oscillating Path and the Traverse Path in the Transverse Axis
43
Transverse Axis - Z Axis
43
Oscillation, Longitudinal Axis - X Axis
43
Manual Surface Grinding
43
Electronic Hand Wheel
44
Switching on the Crossfeed
44
Switching on the Oscillation
45
Automatic Surface Grinding
45
Input Screen - Display Screen
45
Surface Grinding NC Sequence Program
47
Plunge Grinding NC Sequence Program
48
Switching on the Machine
49
Switching the Grinding Wheel on
49
Switching the Machine off
49
Resetting the NC Sequence Control, Switching off
49
Resetting an Emergency Stop Condition
49
Power Failure, Restoring Readiness for Operation
50
Mounting the Grinding Wheel
50
Mounting the Grinding Wheel on the Flange
50
Balancing the Grinding Wheel
51
Mounting the Grinding Wheel with Flange on the Spindle
52
Condition Electromagnet and Hydraulic Pump
53
Displays in the HMI
53
Output Signals
53
Input Signals
54
Alarm Menu
54
Selection of a Grinding Wheel
55
Dressing the Grinding Wheel
58
Operation of Central Lubrication
58
Digital Readout
58
5 Operation DPA31
59
Parameter Settings
59
Explanation of the Parameters
60
Description of the Keys
61
Reference Marker Function
64
Machine Zero Point Function
64
Calculator Function
65
Functions for Milling Machines
66
Coordinate Points Along a Diagonal Line
66
Coordinate Points on a Circle or Arc
67
Inclined Plane
70
Arc
71
Functions for Milling Machines and Lathes
74
Tool Data Function
74
Recall of Tool Data
74
6 Maintenance
75
Operating Material
75
Machine Lubricants
75
Coolants
75
Safety
75
Preparation
76
Restarting
76
Repair
76
Customer Service Technician
76
Inspection and Maintenance
78
Filling Points, Operating Equipment
80
Directional Arm for Oscillation
81
Hydraulic System
83
Inspection and Exchange of Hydraulic Hoses
83
Personnel Qualified to Inspect Hydraulic Systems
83
Cooling Lubricants and Tanks
84
Inspection Plan for Water-Mixed Cooling Lubricants
85
7 Ersatzteile - Spare Parts
86
Ersatzteilbestellung - Ordering Spare Parts
86
Hotline Ersatzteile - Spare Parts Hotline
86
Service Hotline
86
GT25 - Tischbaugruppe - Table Assembly
87
GT25 - Säulenbaugruppe - Column Assembly
89
GT25 - Manuelle Längstischbewegung - Manual Longitudinal Table Movement
90
GT25 - Baugruppe Quervorschub - Cross Feed Assembly
92
GT25 - Hubeinrichtung - Elevating Assembly
93
GT25 - Hydraulikzylinder - Hydraulic Cylinder
94
GT25 - Spindeleinheit - Spindle Unit
96
GT25 - Hydraulik - Hydraulic
97
GT25 - Wegmesssystem - Path Measuring System
98
GT30 - Tischbaugruppe - Table Assembly
99
GT30 - Säulenbaugruppe - Column Assembly
101
GT30 - Manuelle Längstischbewegung - Manual Longitudinal Table Movement
102
GT30 - Baugruppe Quervorschub - Cross Feed Assembly
103
GT30 - Hubeinrichtung - Elevating Assembly
104
GT30 - Hydraulikzylinder - Hydraulic Cylinder
105
GT30 - Spindeleinheit - Spindle Unit
107
GT30 - Hydraulik - Hydraulic
108
GT30 - Wegmesssystem - Path Measuring System
109
GT40 - Tischbaugruppe - Table Assembly
110
GT40 - Säulenbaugruppe - Column Assembly
111
GT40 - Manueller Längstischvorschub - Table Longitudinal Manual Feed Assembly
112
GT40 - Baugruppe Quervorschub - Cross Feed Assembly
113
GT40 - Hubeinrichtung - Elevating Assembly
114
GT40 - Hydraulikzylinder - Hydraulic Cylinder
116
GT40 - Spindeleinheit - Spindle Unit
118
GT40 - Hydraulik - Hydraulic
119
GT40 - Wegmesssystem - Path Measuring System
120
GT25 | GT30 - Schaltplan - Wiring Diagram
121
Hauptversorgung - Main Power
121
Motoranschluss - Motor Power
122
Leistungsanschluss - 220V Power
123
Steuerung - 220V Control
124
Servoantrieb - Servo Drive
125
DC Steuerung - DC 24V Control - 1-2
126
DC Steuerung - DC 24V Control - 2-2
127
PLC and HMI
128
PLC Eingang - PLC Input - 1-2
129
PLC Eingang - PLC Input - 2-2
130
PLC Ausgang - PLC Output - 1-2
131
PLC Ausgang - PLC Output - 2-2
132
Anhang Elektronisches Handrad - Appendix Machine Pulse Generator
133
Anhang Klemmendiagramm - Appendix Terminal Diagram
134
Anhang Anschlüsse zum Bedienpanel - Appendix Control Panel Connection
135
Anhang Plc Eingänge / Ausgänge - Appendix Plc Input / Output
136
Anhang Bedienpanel - Appendix Control Panel
137
Anhang Schaltschrank Einbauorte - Appendix Electric Cabinet Components
138
GT40 - Schaltplan - Wiring Diagram
141
Hauptversorgung - Main Power
141
Motoranschluss - Motor Power
142
Leistungsanschluss - 220V Power
143
Steuerung - 220V Control
144
Servoantrieb - Servo Drive
145
DC Steuerung - DC 24V Control - 1-2
146
DC Steuerung - DC 24V Control - 2-2
147
PLC and HMI
148
PLC Eingang - PLC Input - 1-2
149
PLC Eingang - PLC Input - 2-2
150
PLC Ausgang - PLC Output - 1-2
151
PLC Ausgang - PLC Output - 2-2
152
Anhang Elektronisches Handrad - Appendix Machine Pulse Generator
153
Anhang Bedienpanel - Appendix Control Panel
154
8 Malfunctions
159
9 Appendix 9.1 Copyright
161
9 Appendix
161
Change Information Manual
161
Changes
161
Liability Claims for Defects / Warranty
161
Product Follow-Up
161
Storage
162
Advice for Disposal / Options of Re-Use
163
Decommissioning
163
Disposal of New Device Packaging
163
Disposal of the Machine
163
Disposal of Electrical and Electronic Components
163
Disposal of Lubricants and Coolants
164
Disposal through Municipal Collection Facilities
164
Genauigkeitsbericht - Accuracy Report
165
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