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Omron Viper 680 Manuals
Manuals and User Guides for Omron Viper 680. We have
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Omron Viper 680 manual available for free PDF download: User Manual
Omron Viper 680 User Manual (148 pages)
Robot with eMB-60R
Brand:
Omron
| Category:
Robotics
| Size: 5.08 MB
Table of Contents
Table of Contents
3
Chapter 1: Introduction
9
Product Description
9
Smartcontroller EX (Option)
10
Emotionblox-40/60R
10
How Can I Get Help
11
Corporate Web Site
11
Related Manuals
12
Chapter 2: Safety
13
Dangers, Warnings, and Cautions
13
Alert Levels
13
Alert Icons
13
Falling Hazards
13
Special Information
14
What to Do in an Emergency or Abnormal Situation
14
Releasing the Brakes
14
Releasing an E-Stop
14
Safety Precautions
15
User's Responsibilities
15
General Hazards
16
Qualification of Personnel
16
Robot Behavior
17
Hardstops
17
Limiting Devices
17
Singularities
17
Intended and Non-Intended Use
17
Intended Use
17
Non-Intended Use
17
Robot Modifications
18
Additional Safety Information
18
Manufacturer's Declaration of Incorporation
18
Robot Safety Guide
18
Manual Control Pendant (Option)
18
Disposal
19
Chapter 3: Robot Installation
21
Unpacking and Inspecting the Equipment
21
Repacking for Relocation
21
Environmental and Facility Requirements
22
Transporting the Robot
23
Precautions When Transporting Robot
23
Transport Procedure
24
Mounting the Robot
26
Grounding the Robot
27
Mounting the Front Panel
27
Description of Connectors on Robot Interface Panel
28
Air Lines and Signal Wiring
28
Optional Solenoid Cable
30
Solenoid Valve Specifications
32
External Mounting Locations on Robot
33
Designing End-Effectors
33
Continuous Turn on J6
33
Mass of End-Effector
33
Center of Gravity Position of End-Effector
34
Moment of Inertia Around J4, J5, and J6
34
Chapter 4: Emotionblox-40/60R
39
Introduction
39
Connectors on Emb-40/60R Interface Panel
40
Emb-40/60R Operation
41
Status LED
41
Status Panel
42
Brake Release Button
43
Brake Release Connector
44
Connecting Digital I/O to the System
45
Using Digital I/O on Emb-40/60R XIO Connector
46
Optional I/O Products
48
XIO Input Signals
48
XIO Output Signals
50
XIO Breakout Cable
52
Mounting the Emb-40/60R
54
Dimensions and Mounting Holes
54
Mounting Clearances
55
Chapter 5: System Installation
57
System Cables, Without Smartcontroller EX
57
List of Cables and Parts
58
Cable Installation Overview
59
System Cables, with Smartcontroller EX
61
Installing a Smartcontroller EX Motion Controller
61
List of Cables and Parts
62
Cable Installation Overview
63
Optional Cables
64
XIO Breakout Cable
64
DB9 Splitter Cable
64
Eaib XBELT IO Adapter Cable
64
Smartcontroller EX Belt Encoder Y-Adapter Cable
64
ACE Software
68
Connecting Cables from the Emb-40/60R to the Robot
69
Connecting 24 VDC Power to Emb-40/60R Servo Controller
70
Specifications for 24 VDC Power
70
Details for 24 VDC Mating Connector
71
Procedure for Creating 24 VDC Cable
71
Installing the 24 VDC Cable
72
Connecting 200-240 VAC Power to Emb-40/60R
73
Specifications for AC Power
73
Facility Overvoltage Protection
74
AC Power Diagrams
75
Details for AC Mating Connector
76
Procedure for Creating 200-240 VAC Cable
76
Installing AC Power Cable to Emb-40/60R
77
Grounding the Robot System
77
Ground Point on Robot Base
78
Ground Point on Emotionblox-40/60R
78
Robot-Mounted Equipment Grounding
79
Installing User-Supplied Safety Equipment
79
Emergency Stop Circuits
85
Remote Manual Mode
87
User Manual/Auto Indication
87
User High Power on Indication
88
Remote High Power On/Off Control
88
High Power On/Off Lamp
88
Remote Front Panel or User-Supplied Control Panel Usage
88
Remote Pendant Usage
89
Chapter 6: System Operation
91
Status Panel Codes
91
Brakes
91
Installing and Using the Brake Release Box
91
Using the Brake Release Switch on UL Robots
92
Front Panel
93
Starting the System for the First Time
95
Verifying Installation
95
System Start-Up Procedure
96
Running the ACE Software
96
Verifying E-Stop Functions
97
Verify Robot Motions
98
Learning to Program the Robot
98
Installing Joint Labels
99
Caution Label on Robot
100
Chapter 7: Maintenance
101
Field-Replaceable Parts
101
Periodic Maintenance Schedule
101
Checking Safety Systems
102
Checking Robot Mounting Bolts
102
Replacing Encoder Backup Batteries
102
Battery Replacement Intervals
102
Battery Replacement Procedure
102
Replacing the Emb-40/60R Amplifier
106
Remove the Emb-40/60R Amplifier
106
Installing a New Emb-40/60R
107
Commissioning a System with an Emb-40/60R
107
Safety Commissioning Utilities
108
E-Stop Configuration Utility
109
E-Stop Verification Utility
110
Teach Restrict Configuration Utility
110
Teach Restrict Verification Utility
111
Changing the Lamp in the Front Panel High-Power Indicator
112
Chapter 8: Technical Specifications
115
Robot Dimensions
115
Robot Flange Dimensions
119
Specifications
120
Physical
120
Performance
121
Stopping Distances and Times
122
Chapter 9: IP54/65 Option
129
Introduction
129
Differences from the Standard Robot Model
130
Installation Environment
130
Robot Connector Panel
130
Cable Clearance
131
Replacing Encoder Backup Battery
131
Chapter 10: Cleanroom Option
133
Introduction
133
Differences from Standard Robot Model
133
Cleanroom Technical Specifications
134
Robot Connector Panel
134
Air Lines and Signal Wiring
135
Cleanroom Cover at J6 Flange
137
Cable Clearance
138
Replacing Encoder Backup Battery
138
Chapter 11: Status Codes
139
Introduction
139
Status Panel Display
139
Status Panel
139
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