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Hornet 565
Omron Hornet 565 Manuals
Manuals and User Guides for Omron Hornet 565. We have
3
Omron Hornet 565 manuals available for free PDF download: User Manual, Quick Setup Manual
Omron Hornet 565 User Manual (160 pages)
Brand:
Omron
| Category:
Robotics
| Size: 13.76 MB
Table of Contents
Table of Contents
5
Chapter 1: Introduction
11
Hornet 565, Product Description
11
Eaib Amplifier
11
Hornet 565 Base
12
Inner Arms
12
Ball Joints, Outer Arms
13
Platforms
13
Smartcontroller EX
15
Installation Overview
16
How Can I Get Help
17
Corporate Addresses
17
Related Manuals
17
Chapter 2: Safety
19
Warnings, Cautions, and Precautions
19
What to Do in an Emergency/Abnormal Situation
19
Stopping the Robot
19
Fire Response
19
Entrapment and Brake Release Button
20
Safety Precautions
20
Robot Behavior
21
Hardstops
21
Limiting Devices
21
Singularities
21
Intended Use of the Robots
21
Additional Safety Information
21
Manufacturer's Declaration of Incorporation
22
Robot Safety Guide
22
Emergency Stop Circuit and Buttons
22
Manual Control Pendant
22
Chapter 3: Robot Installation
23
Transport and Storage
23
Unpacking and Inspecting the Hornet
23
Before Unpacking
23
Upon Unpacking
23
Unpacking
23
Repacking for Relocation
25
Environmental and Facility Requirements
25
Mounting Frame
25
Robot-To-Frame Considerations
26
Mounting
26
Mounting the Robot Base
27
Robot Orientation
27
Mounting Surfaces
27
Mounting Procedure
27
Install Mounting Hardware
28
Attaching the Outer Arms, Platform, and Theta Drive Shaft
29
Aligning the Platform with the Base
29
Attaching the Outer Arms
30
Attaching the Theta Drive Shaft
34
Mounting the Front Panel
35
End-Effectors
35
Attaching an End-Effector
35
Aligning an End-Effector
35
Grounding
36
Accessing Vacuum
36
Routing End-Effector Lines
36
Chapter 4: System Installation
39
System Cables, Eaib Only (no Smartcontroller EX)
39
List of Cables and Parts
40
Cable Installation Overview
41
Optional Cables
42
System Cables, with Smartcontroller EX
43
Installing a Smartcontroller EX Motion Controller
43
List of Cables and Parts
44
Cable Installation Overview
45
Less Common Cables
45
System Cables for Systems with Belt Encoders
46
List of Cables and Parts
46
Cable Installation Overview
47
Pinouts for Eaib XBELT IO Adapter
48
ACE Software
49
User-Supplied PC
49
Installing ACE Software
49
Robot Interface Panel
50
Connecting 24 VDC Power to Robot
51
Specifications for 24 VDC Robot and Controller Power
51
Details for 24 VDC Mating Connector
51
Procedure for Creating 24 VDC Cable
52
Installing 24 VDC Robot Cable
52
Connecting 200-240 VAC Power to Robot
53
Specifications for AC Power
54
Details for AC Mating Connector
56
Procedure for Creating 200-240 VAC Cable
56
Installing AC Power Cable to Robot
57
Grounding the Hornet
57
Grounding Robot-Mounted Equipment
57
Grounding Robot Base to Frame
58
Installing User-Supplied Safety Equipment
59
Emergency Stop Circuits
63
Remote Manual Mode
65
User Manual/Auto Indication
65
User High Power on Indication
65
Remote High Power On/Off Control
65
High Power On/Off Lamp
66
Remote Front Panel or User-Supplied Control Panel Usage
66
Remote Pendant Usage
67
Chapter 5: System Operation
69
Robot Status Display Panel
69
Status Panel Fault Codes
70
Using the Brake-Release Button
70
Robot Brakes
70
Brake-Release Button
71
Optional Front Panel
72
Connecting Digital I/O to the System
74
I/O on the Eaib
74
I/O with an Optional Smartcontroller EX
74
Using Digital I/O on Eaib XIO Connector
76
Optional I/O Products
78
XIO Input Signals
78
XIO Output Signals
80
XIO Breakout Cable
82
Starting the System for the First Time
84
Verifying Installation
84
Turning on Power and Starting ACE
85
Enabling High Power
86
Verifying E-Stop Functions
86
Aligning the Platform and J4 Motor
86
Verify Robot Motions
87
Robot Motions
88
Straight-Line Motion
88
Containment Obstacles
88
Learning to Program the Hornet
88
Chapter 6: Options
89
Tall Frame Adapters
89
Eplc Connect
90
Configuration
90
Setting the Robot IP Address
90
Configuring the Omron PLC
92
Enabling High Power
92
Smartvision MX Industrial PC
92
Smartcontroller EX Motion Controller
92
Sdio Module
92
IO Blox I/O Device
92
Eaib XBELT IO Adapter Cable
92
Cable Inlet Box
93
Overview
93
Installation Procedure
94
Intelligent Force Sensor
99
Ball Stud Locks
99
Installing a Ball Stud Lock
100
Removing a Ball Stud Lock
101
Chapter 7: Maintenance
103
Cleaning
103
Water Shedding
103
Wash-Down
103
Chemical Compatibility
104
Periodic Maintenance Schedule
104
Checking Labels
106
Warning Labels
106
Informative Labels
107
Checking Safety Systems
107
Checking Robot Mounting Bolts
108
Checking for Gear Drive Oil Leakage
108
Checking Fan Operation
109
Theta Drive Shaft
110
Replacing the Drive Shaft Bushings
110
Removing the Drive Shaft
113
Installing a Drive Shaft
114
Aligning the Platform and J4 Motor
115
Replacing the Encoder Battery Pack
115
Non-Periodic Maintenance
118
Changing the Front Panel High-Power Indicator Lamp
118
Replacing a Platform
120
Replacing a Ball Joint Insert
120
Replacing Outer Arm Spring Assemblies
120
Replacing the Eaib Chassis
124
Removing the Eaib Chassis
124
Installing a New Eaib Chassis
128
Commissioning a System with an Eaib
128
Safety Commissioning Utilities
129
E-Stop Configuration Utility
130
E-Stop Verification Utility
131
Teach Restrict Configuration Utility
131
Teach Restrict Verification Utility
132
Chapter 8: Technical Specifications
135
Dimension Drawings
135
Robot Specifications
139
Environmental Specifications
139
Operating
139
Shipping and Storage
139
Payload Specifications
140
Payload
140
Torque
140
Performance
141
Repeatability, Unidirectional
141
Cycle Times
141
Power Consumption
141
Stopping Time and Distance
142
Payload Mass Vs. Acceleration
148
Payload Inertia Vs. Acceleration
148
Robot Mounting Frame
149
Chapter 9: Environmental Concerns
155
Ambient Environment
155
Cleanroom Classification
155
Design Factors
155
Robot Base and Components
156
Inner Arms
156
Ball Joints
156
Outer Arms
156
Spring Assemblies
157
Platforms
157
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Omron Hornet 565 Quick Setup Manual (21 pages)
Brand:
Omron
| Category:
Robotics
| Size: 17.32 MB
Table of Contents
Copyright Notice
2
Revision History
2
Chapter 1: Safety
3
Operation Safety
4
Chapter 2: Quick Setup
5
Installing the Robot
6
Mounting the Robot
6
Attaching the Outer Arms and Platform
9
Attaching the Theta Drive Shaft (J4 Platform Only)
11
System Cable Connections
12
Connection Steps Table
14
Power Requirements
14
Grounding the System
14
Start-Up Procedure
17
Finding Additional Information
18
Omron Hornet 565 Quick Setup Manual (18 pages)
Brand:
Omron
| Category:
Robotics
| Size: 17.78 MB
Table of Contents
Copyright Notice
2
Installing the Robot
5
System Cable Connections
11
Start-Up Procedure
16
Finding Additional Information
17
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