Omron Hornet 565 Manuals

Manuals and User Guides for Omron Hornet 565. We have 2 Omron Hornet 565 manuals available for free PDF download: User Manual, Quick Setup Manual

Omron Hornet 565 User Manual

Omron Hornet 565 User Manual (160 pages)

Brand: Omron | Category: Robotics | Size: 13 MB

Table of Contents

Table of Contents
5
Chapter 1: Introduction

11
- Hornet 565, Product Description
  11
  - Eaib Amplifier
    11
  - Hornet 565 Base
    12
  - Inner Arms
    12
  - Ball Joints, Outer Arms
    13
  - Platforms
    13
  - Smartcontroller EX
    15
- Installation Overview
  16
- How Can I Get Help
  17
  - Corporate Addresses
    17
  - Related Manuals
    17
Chapter 2: Safety

19
- Warnings, Cautions, and Precautions
  19
- What to Do in an Emergency/Abnormal Situation
  19
  - Stopping the Robot
    19
  - Fire Response
    19
  - Entrapment and Brake Release Button
    20
- Safety Precautions
  20
- Robot Behavior
  21
  - Hardstops
    21
  - Limiting Devices
    21
  - Singularities
    21
- Intended Use of the Robots
  21
- Additional Safety Information
  21
Chapter 3: Robot Installation

23
- Transport and Storage
  23
- Unpacking and Inspecting the Hornet
  23
  - Before Unpacking
    23
  - Upon Unpacking
    23
  - Unpacking
    23
- Repacking for Relocation
  25
- Environmental and Facility Requirements
  25
- Mounting Frame
  25
  - Robot-To-Frame Considerations
    26
  - Mounting
    26
- Mounting the Robot Base
  27
  - Robot Orientation
    27
  - Mounting Surfaces
    27
  - Mounting Procedure
    27
  - Install Mounting Hardware
    28
- Attaching the Outer Arms, Platform, and Theta Drive Shaft
  29
- Mounting the Front Panel
  35
- End-Effectors
  35
  - Attaching an End-Effector
    35
  - Aligning an End-Effector
    35
  - Grounding
    36
  - Accessing Vacuum
    36
  - Routing End-Effector Lines
    36
Chapter 4: System Installation

39
Chapter 5: System Operation

69
- Robot Status Display Panel
  69
- Status Panel Fault Codes
  70
- Using the Brake-Release Button
  70
  - Robot Brakes
    70
  - Brake-Release Button
    71
- Optional Front Panel
  72
- Connecting Digital I/O to the System
  74
  - I/O on the Eaib
    74
  - I/O with an Optional Smartcontroller EX
    74
- Using Digital I/O on Eaib XIO Connector
  76
  - Optional I/O Products
    78
  - XIO Input Signals
    78
  - XIO Output Signals
    80
  - XIO Breakout Cable
    82
- Starting the System for the First Time
  84
  - Verifying Installation
    84
  - Turning on Power and Starting ACE
    85
  - Enabling High Power
    86
  - Verifying E-Stop Functions
    86
  - Aligning the Platform and J4 Motor
    86
  - Verify Robot Motions
    87
- Robot Motions
  88
  - Straight-Line Motion
    88
  - Containment Obstacles
    88
- Learning to Program the Hornet
  88
Chapter 6: Options

89
- Tall Frame Adapters
  89
- Eplc Connect
  90
  - Configuration
    90
  - Setting the Robot IP Address
    90
  - Configuring the Omron PLC
    92
  - Enabling High Power
    92
- Smartvision MX Industrial PC
  92
- Smartcontroller EX Motion Controller
  92
- Sdio Module
  92
- IO Blox I/O Device
  92
- Eaib XBELT IO Adapter Cable
  92
- Cable Inlet Box
  93
  - Overview
    93
  - Installation Procedure
    94
- Intelligent Force Sensor
  99
- Ball Stud Locks
  99
  - Installing a Ball Stud Lock
    100
  - Removing a Ball Stud Lock
    101
Chapter 7: Maintenance

103
- Cleaning
  103
  - Water Shedding
    103
  - Wash-Down
    103
  - Chemical Compatibility
    104
- Periodic Maintenance Schedule
  104
- Checking Labels
  106
  - Warning Labels
    106
  - Informative Labels
    107
- Checking Safety Systems
  107
- Checking Robot Mounting Bolts
  108
- Checking for Gear Drive Oil Leakage
  108
- Checking Fan Operation
  109
- Theta Drive Shaft
  110
  - Replacing the Drive Shaft Bushings
    110
  - Removing the Drive Shaft
    113
  - Installing a Drive Shaft
    114
  - Aligning the Platform and J4 Motor
    115
- Replacing the Encoder Battery Pack
  115
- Non-Periodic Maintenance
  118
- Changing the Front Panel High-Power Indicator Lamp
  118
- Replacing a Platform
  120
- Replacing a Ball Joint Insert
  120
- Replacing Outer Arm Spring Assemblies
  120
- Replacing the Eaib Chassis
  124
  - Removing the Eaib Chassis
    124
  - Installing a New Eaib Chassis
    128
- Commissioning a System with an Eaib
  128
  - Safety Commissioning Utilities
    129
  - E-Stop Configuration Utility
    130
  - E-Stop Verification Utility
    131
  - Teach Restrict Configuration Utility
    131
  - Teach Restrict Verification Utility
    132
Chapter 8: Technical Specifications

135
- Dimension Drawings
  135
- Robot Specifications
  139
- Environmental Specifications
  139
  - Operating
    139
  - Shipping and Storage
    139
- Payload Specifications
  140
  - Payload
    140
  - Torque
    140
- Performance
  141
  - Repeatability, Unidirectional
    141
  - Cycle Times
    141
  - Power Consumption
    141
  - Stopping Time and Distance
    142
  - Payload Mass Vs. Acceleration
    148
  - Payload Inertia Vs. Acceleration
    148
- Robot Mounting Frame
  149
Chapter 9: Environmental Concerns

155
- Ambient Environment
  155
- Cleanroom Classification
  155
- Design Factors
  155
  - Robot Base and Components
    156
  - Inner Arms
    156
  - Ball Joints
    156
  - Outer Arms
    156
  - Spring Assemblies
    157
  - Platforms
    157

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Omron Hornet 565 Quick Setup Manual

Omron Hornet 565 Quick Setup Manual (21 pages)

Brand: Omron | Category: Robotics | Size: 17 MB

Table of Contents

Copyright Notice
2
Revision History
2
Chapter 1: Safety

3
- Operation Safety
  4
Chapter 2: Quick Setup

5

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