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Manuals and User Guides for Olympus SteerROVER. We have
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Olympus SteerROVER manual available for free PDF download: User Manual
Olympus SteerROVER User Manual (266 pages)
Steerable Motorized Scanner
Brand:
Olympus
| Category:
Scanner
| Size: 8.47 MB
Table of Contents
Table of Contents
3
List of Abbreviations
9
Labels and Symbols
11
Figure I-1 Label Locations on Scanner and Accessories
12
Figure I-2 Label and Engraving Locations on the Steerrover Right Drive Module
13
Figure I-3 Label and Engraving Locations on the Steerrover Left Drive Module
13
Table 1 Steerrover Labels
14
Table 2 Markings on Equipment
16
Important Information - Please Read before Use
19
Intended Use
19
Instruction Manual
19
Instrument Compatibility
20
Repair and Modification
20
Safety Symbols
21
Safety Signal Words
22
Note Signal Words
23
Safety
23
Warnings
23
Table 3 Warning Symbols
25
Equipment Disposal
28
CE (European Community)
28
Figure I-4 no Entry Fall Zone
28
WEEE Directive
29
China Rohs
29
Korea Communications Commission (KCC)
30
EMC Directive Compliance
30
FCC (USA) Compliance
30
ICES-001 (Canada) Compliance
31
Warranty Information
31
Technical Support
32
Introduction
33
Intended Use
33
Unintended Use
34
Intended User
35
Definition of Symbols
35
Included Tools
36
Figure I-5 3 MM Hex Driver
36
Figure I-6 0.375 In. Wrench
36
Optional Tools
37
Figure I-7 3 MM Flat Screwdriver
37
Figure I-8 Example of an Optional Hex Wrench
37
1 Preparation for Use
39
Transportation
39
No Entry Fall Zone
39
Tether Requirements and Attachment
40
Figure 1-1 no Entry Fall Zone
40
Lifting Sling Setup
42
Figure 1-2 Lifting the Tether Attachment Points
43
Figure 1-3 Press the Pin's Release Button (Left) and Pull out Pin (Right)
43
Figure 1-4 Aligning Shackle with Tether (Left) and Inserting Pin (Right)
44
Figure 1-5 Proper Shackle (Left) Incorrect Shackle (Right) Orientation
45
Lifting Sling Low-Profile Setup
45
Figure 1-6 Location of the Shackle Plate
46
Preparation of Inspection Surface
47
Figure 1-7 Reversing the Shackle Orientation for Low-Profile Scanning
47
Compatible Equipment
48
Table 4 Steerrover Packages Part Numbers
48
Figure 1-8 Scanner Components
50
Figure 1-9 Scanner Components (Continued)
51
2 Configurations
53
Raster Arm and Heavy Duty Vertical Probe Holder
54
Figure 2-1 Raster Arm with Heavy Duty Vertical Probe Holder Configuration
54
Raster Arm and Dual Conventional UT Probe Holder
56
Figure 2-2 Raster Arm and Dual Conventional UT Probe Holder Configuration
56
Raster Arm and Dual Probe Holder
58
Figure 2-3 Raster Arm and Dual Probe Holder Configuration
58
Dual Drive Modules with Pivoting Probe Holder Rack
60
Figure 2-4 Pivoting Probe Holder Rack (Optional) Configuration
60
Dual Drive Modules with Probe Holder Rack for Flange Scanning
62
Figure 2-5 Pivoting Probe Holder Rack (Optional) Configured for Flange Scanning
62
Single Drive Module with Frame Bar
64
Figure 2-6 Right Drive Module Configuration
64
3 Operation
67
System Start-Up
67
Figure 3-1 Power Controller
67
Figure 3-2 Handheld Controller Warning Message
68
Figure 3-3 Falling Object Warning
69
Figure 3-4 Raster Homing
69
Placement of Steerrover on Inspection Surface
70
Figure 3-5 Front Swivel Adjustment Levers
71
Figure 3-6 Proper Swivel Mount Position
72
Figure 3-7 Place Installation/Removal Mat
72
Figure 3-8 Lower Steerrover to Mat
73
Figure 3-9 Drive the Steerrover
74
Figure 3-10 Drive Steerrover off the Mat
74
Figure 3-11 Magnetized to Surface
75
Handheld Controller Layout
76
Figure 3-12 Swivel Mount Aligned Parallel to Scan Surface
76
Figure 3-13 Handheld Controller
77
Touchscreen
77
Click Wheel
78
Joysticks
78
Main Mode Selection Screen
78
Figure 3-14 Sample Touchscreen Buttons
78
Figure 3-15 Mode Select Screen
78
Figure 3-16 Jog Mode with Raster Arm
79
Jog Mode
79
Figure 3-17 Jog Mode Showing the Position and Speed of the Steerrover
80
Figure 3-18 Jog Mode Button Identification
80
Figure 3-19 Jog Mode Button Identification-Bias Button
82
Figure 3-20 Latched Jog Mode Button Identification-Bias Button
83
Latched Jog Mode
83
Two Axis Scan Mode
83
Figure 3-21 the Two Axis Scan Setup Screen
84
Two Axis Scan Setup Screen
84
Figure 3-22 Horizontal Scan Path
85
Figure 3-23 Vertical Scan Path
86
Figure 3-24 Run Button Error
86
Figure 3-25 Scan Speeds
87
Scan Speeds Screen
87
Figure 3-26 the Two Axis Scan Screen
88
Two Axis Scan Screen
88
Figure 3-27 Scan Path
89
Figure 3-28 Scan Path Close up
89
Figure 3-29 Exit Warning
90
System Utilities Screen
90
Figure 3-30 the Utilities Screen
91
User Settings Screen
91
Figure 3-31 the User Settings Screen
92
Table 5 User Settings
92
Diagnostics Screens
94
Figure 3-32 the Detected Modules Screen
95
Figure 3-33 the System 1 Diagnostics Screen
95
Figure 3-34 the System 2 Diagnostics Screen
96
Figure 3-35 the System 3 Diagnostics Screen
97
Figure 3-36 the Rightdrv Diagnostics Screen
97
Figure 3-37 the Rightdrv Diagnostics Screen with Encoder
98
Figure 3-38 the Touch Calibration Screen
99
Joystick Calibration Screen
99
Touch Calibration Screen
99
Figure 3-39 Joystick Error
100
Draw Utility
101
Figure 3-40 the Joystick Calibration Screen
101
Figure 3-41 Draw Utility
101
Figure 3-42 High Internal Temperature Screen
102
High Internal Temperature Screen
102
4 System Components
103
Handheld Controller
103
Figure 4-1 Handheld Controller
103
Right Drive Module
104
Figure 4-2 Right Drive Module
105
Figure 4-3 Frame Bar Installation
105
Swivel Mount
105
Figure 4-4 Swivel Mount Angle
106
Figure 4-5 Align Dovetail Jaws
106
Figure 4-6 Mount Frame Bar
107
Figure 4-7 Pivot Swivel Mount
107
Figure 4-8 Align Swivel Mount with Etched Line
108
Umbilical
108
Figure 4-10 Align with Drive Module Mount
109
Figure 4-9 Connect to Umbilical
109
Figure 4-11 Tighten the Black Wing Knob
110
Figure 4-12 Adjust Umbilical Mount Angle
111
Encoder
112
Figure 4-13 Correct Umbilical Mount Alignment
112
Figure 4-14 Incorrect Umbilical Mount Alignment
112
Figure 4-15 Encoder Wheel
113
Figure 4-16 Lift the Handle Lock Latch
113
Handle
113
Dovetail Accessory Mount
114
Figure 4-17 Pivot Handle Nose Downward
114
Figure 4-18 Lift the Handle to Remove It
114
Left Drive Module
115
Figure 4-19 Dovetail Accessory Mounts
115
Disconnecting/Connecting the Left and Right Drive Modules
116
Figure 4-20 Left Drive Module
116
Figure 4-21 Press Release Pin
117
Figure 4-22 Press Pin and Rotate Modules
117
Figure 4-23 Rotate Modules to 90
118
Figure 4-24 Pull Modules Apart
118
Figure 4-25 Use Caps on the Connection Pivots
119
Connecting the Umbilical to the Left Drive Module
120
Figure 4-26 Connecting the Left Drive Module to the Umbilical
120
Swivel Mount
120
Figure 4-27 Frame Bar Installation
121
Figure 4-28 Swivel Mount Angle
121
Dovetail Accessory Mount
122
Encoder
122
Handle
122
Power Controller
122
Figure 4-29 Power Controller
123
Umbilical
124
Figure 4-30 Umbilical Cable
125
Figure 4-31 Umbilical Connectors (Scanner Side)
126
Figure 4-32 Umbilical Connector (Cable Side)
127
Controller Cable
129
Figure 4-33 Controller Cable
129
Encoder Cable
130
Raster Arm Module
131
Figure 4-35 Raster Arm Module
131
Mounting a Raster Arm-Flat or Circumferential
131
Figure 4-36 Slide Onto One Swivel Mount
132
Figure 4-37 Properly Mounted Raster Arm
133
Figure 4-38 Attach the Probe Holder Mount to the Mounting Rail
133
Mounting a Raster Arm-Longitudinal
133
Attaching a Cable Tray
134
Figure 4-39 Mount Raster Arm to the Right Drive Module's Swivel Mount
134
Figure 4-40 Attaching the Cable Tray
135
Figure 4-41 Press Bracket to Carriage
136
Figure 4-42 Slide Bracket Attaching to Carriage
136
Figure 4-43 Unclip Flaps from Cable Tray
137
Routing Cables through the Cable Tray
137
Figure 4-44 Route Cabling and Close Flaps
138
Setting up the Raster Arm Cable
138
Figure 4-45 Raster Arm Cable
139
Figure 4-46 Raster Arm Cable Routing
140
Figure 4-47 Adjustable Cable Clips
141
Mounting Probe Holders
142
Probe Holders
142
Figure 4-48 Route Cable through the Clip Twice
142
Vertical Probe Holder
142
Figure 4-49 Vertical Probe Holder
143
Table 6 Vertical Probe Holder Components
143
Figure 4-50 Adjust on Frame Bar
144
Probe Holder Setup
144
Figure 4-51 Vertical Adjustment
145
Figure 4-52 Place Buttons
145
Figure 4-53 Adjust Inner Arm
146
Figure 4-54 Adjust Outer Arm
147
Figure 4-55 Tighten Arm Knob
147
Probe Holder Vertical Adjustment
147
Figure 4-56 Latch Probe Holder
148
Figure 4-57 Lower Toward Scan Surface
148
Figure 4-58 Press Latch Button
149
Figure 4-59 Lower Toward Scan Surface
149
Figure 4-60 Loosen 3 MM Screw
150
Probe Holder Transverse Adjustment
150
Figure 4-61 Rotate and Tighten
151
Figure 4-62 Stop Post Locates 90
151
Figure 4-63 Loosen 3 MM Screw
152
Probe Holder Longitudinal Adjustment
152
Figure 4-64 Rotate to Position
153
Figure 4-65 Line up Markers
153
Figure 4-66 Unscrew Yoke Pivot Screw
154
Probe Holder Left/Right Conversion
154
Figure 4-67 Remove Probe Holder Arms
155
Figure 4-68 Flip Yoke and Reverse Arms
155
Figure 4-69 Attach Arms and Move Buttons
156
Figure 4-70 Screw Yoke to Opposite Side
156
Figure 4-71 Lower 90° Stop Post
157
Figure 4-72 Raise Opposite 90° Stop Post
157
Figure 4-73 Reversed Probe Holder
158
Pivoting Hydroform Probe Holder (Optional)
158
Figure 4-74 Attach Probe Holder
159
Figure 4-75 Arm Adjustment
159
Figure 4-76 Lift and Pull Latch
160
Heavy Duty Vertical Probe Holder
160
Figure 4-77 Heavy Duty Vertical Probe Holder
161
Table 7 Heavy Duty Vertical Probe Holder
161
Figure 4-78 Mount Probe Holder to Carrier
162
Figure 4-79 Vertical Adjustment
162
Probe Holder Setup
162
Figure 4-80 Remove Outer Arm
163
Figure 4-81 Adjust Inner Arm
163
Figure 4-82 Remove Outer Arm
164
Figure 4-83 Pivot Buttons
164
Figure 4-84 Press up and Pull Latch
165
Figure 4-85 Lowered Toward Scan Surface
165
Probe Holder Vertical Adjustment
165
Figure 4-86 Remove Yoke
166
Figure 4-87 Orient to Opposite Side
166
Probe Holder Left/Right Conversion
166
Figure 4-88 Remove Probe Holder Arms
167
Figure 4-89 Reverse Position Around Yoke
167
Figure 4-90 Position Pivot Buttons
168
Figure 4-91 Place Arms Back Onto Yoke
168
Dual Conventional UT Probe Holder (Optional)
169
Probe Holder 90° Adjustment
169
Figure 4-92 Pinch the Cable Clip to Remove
170
Figure 4-93 Loosen Knob
171
Figure 4-94 Remove Bracket
171
Figure 4-95 Insert the Dovetail Jaw in Raster Arm Pivot Nose
172
Figure 4-96 Tighten Knob
172
Figure 4-97 Pivot Raster Arm
173
Figure 4-98 Align Parallel with Scan Surface
173
Figure 4-99 Adjust Raster Arm Pivot Nose
174
Figure 4-100 Latch the Raster Arm Pivot Nose
175
Dual Probe Holder Configuration
176
Figure 4-101 Pull Probe Latch to Release Dual Conventional UT Probe Holder
176
Figure 4-102 Raster Arm with Two Probe Holders
177
Figure 4-103 Remove Pivot Nose
178
Figure 4-104 Angle Pivot Nose down
178
Figure 4-105 Install the Male Pivot Nose
179
Figure 4-106 Mount Frame Bar
180
Figure 4-107 Mount Dual Probe Holders
180
4.10 Probe Holder Rack
181
Probe Holder Rack-Flat or Circumferential
181
Figure 4-109 Position Primary and Secondary Probe Holders
183
Figure 4-110 Align Swivel Mount with Scan Surface
184
Figure 4-111 Set Rear Rotational Adjustment Knob
184
Figure 4-112 Set Front Rotational Adjustment Knob
185
Figure 4-113 Align Probes with the Scan Surface Tangent
186
Pivoting Probe Holder Rack
186
Mounting a Pivoting Probe Holder Rack
187
Figure 4-115 Connect Rack to Right Drive Module
188
Pivoting Probe Holder Rack Setup-Longitudinal
189
Figure 4-116 Loosen the Pivot Wing Knobs
190
Figure 4-117 Tighten Pivot Wing Knobs
191
Figure 4-118 Correct Probe Holder Longitudinal Adjustment
191
Pivoting Probe Holder Rack Setup-Circumferential
192
Pivoting Probe Holder Rack Setup-Flange
192
Figure 4-119 Configure Assembly and Mount to Steerrover
193
Figure 4-120 Lift Frame Bar to Avoid Interference
194
Figure 4-121 Align Swivel Mount with Scan Surface
194
Figure 4-122 Align Frame Bar with Flange Scan Surface
195
Laser Guide Pivot Mount
195
Battery-Powered Laser Guide (Optional)
196
Figure 4-123 Correct Probe Holder Longitudinal Adjustment
196
Figure 4-124 Laser Guide
197
Figure 4-125 Mount on Frame Bar
197
Figure 4-126 Aim Guide
198
Figure 4-127 Laser Guide Perpendicular Mount
198
4.12 Cable Management
199
Figure 4-128 Align with Umbilical
199
Mounting Cable Management
199
Figure 4-129 Tighten Wing Knob
200
Figure 4-130 Insert Cables and Hoses
200
Setting up the Cable Management
200
Figure 4-131 Zip to Close
201
Figure 4-132 Zip Opposite End
201
Attaching the Cable Management Clamp
202
Figure 4-133 Flexible Routing
202
Figure 4-134 Slide Tube Around Mount
202
Backpack (Optional)
203
Figure 4-135 Slide Clamp Onto Mount
203
Figure 4-136 Tighten Clamp Screw
203
Figure 4-137 Pivot and Insert Dovetail Nut
204
Figure 4-138 Tighten Screws
205
Figure 4-139 Velcro Straps to Hold Item in Place
205
Pre-Amp Bracket (Optional)
206
Figure 4-140 Inserting the Velcro Straps
206
Figure 4-141 Pre-Amp in the Bracket and Velcro to Hold It in Place
207
Figure 4-142 Knob to Secure the Pre-Amp Bracket on the Frame Bar
207
5 Maintenance
209
Safety Precautions before Maintenance
209
Maintenance Schedule
210
Table 8 Maintenance Table
210
6 Troubleshooting
213
Start-Up Issues
213
Joystick off Center
213
Checking Network
214
Figure 6-1 Joystick off Center Screen
214
Figure 6-2 the Checking Network Message
214
Startup Override
215
Figure 6-3 the Startup Override Screen
215
Scan Devices
215
Figure 6-4 the Cycle Power Screen-Scan Devices
216
Table 9 Common Addresses
216
Device Address
217
Figure 6-5 the Cycle Power Screen-Reset Parameters
217
Reset Parameters
217
System Parameters
217
Encoder Failure
218
Additional Issues
218
Figure 6-6 Left Drive Module Encoder Connection
218
Table 10 Troubleshooting Table
219
Retrieval of a Stranded Scanner
220
7 Service and Repair
223
8 Specifications
225
Scanner General Specifications
225
Table 11 Scanner General Specifications
225
Scanner Dimensions
226
Figure 8-1 Scanner Dimensions-Length
226
Figure 8-2 Scanner Dimensions (Dual Modules)-Width and Height
227
Figure 8-3 Scanner Dimensions (Single Module)-Width and Height
227
Scanner Operation Specifications
228
Performance Specifications
228
Table 12 Scanner Operation Specifications
228
Table 13 Performance Specifications
228
Power Requirements
229
Encoder Interface Specifications
230
Operating Environment
230
Figure 8-4 Pinout Configuration
230
Appendix: Spare Parts
231
Steerrover Base Scanner
232
Figure A-1 Steerrover Base Scanner
232
Table 14 Steerrover Base Scanner Spare Parts
232
Standard Accessories
233
Figure A-2 Standard Accessory Kit Components
233
Table 15 Standard Accessory Kit Spare Parts
233
Cable Management
235
Figure A-3 Cable Management Parts
235
Table 16 Cable Management Part Numbers
235
Cable Management Sleeving
236
Figure A-4 Cable Management Sleeving Sizes
236
Table 17 Cable Management Sleeving Part Numbers
236
Raster Arm Module
237
Table 18 Raster Arm Module Spare Parts
237
Figure A-6 Raster Arm Mounting Rail
238
Mounting Rail
238
Table 19 Raster Arm Complete Kits
238
Table 20 Mounting Rail Part Numbers
238
Cable Tray
239
Figure A-7 Base for the Raster Arm
239
Figure A-8 Raster Arm Cable Tray Lengths
239
Raster Arm Base
239
Table 21 Base for Raster Arm Part Numbers
239
Table 22 Cable Tray Part Numbers
239
Cable Tray Parts
240
Figure A-9 Cable Tray Parts
240
Table 23 Cable Tray Component Part Numbers
240
Cable Carrier
241
Figure A-10 Cable Carriers
241
Table 24 Cable Carrier Part Numbers
241
Figure A-11 Heavy Duty Vertical Probe Holder
242
Heavy Duty Vertical Probe Holder Components
242
Table 25 Heavy Duty Vertical Probe Holder Spare Parts and Part Numbers
243
Pivoting Probe Holder Rack Components
244
Figure A-12 Pivoting Probe Holder Rack Spare Parts
244
Table 26 Pivoting Probe Holder Rack Spare Parts and Part Numbers
244
Figure A-13 Frame Bar Spare Parts
245
Frame Bar
245
Table 27 Frame Bar Spare Parts and Part Numbers
245
Figure A-14 Vertical Probe Holder
246
Vertical Probe Holder Components for Weld Inspection
246
Table 28 Vertical Probe Holder Spare Parts and Part Numbers
247
Optional Accessories
248
Figure A-15 Pivoting Hydroform Probe Holder (P/N: U8775328)
248
Pivoting Hydroform Probe Holder Components
248
Table 29 Hydroform Probe Holder Spare Parts and Part Numbers
248
Dual Conventional UT Probe Holder Components
249
Figure A-16 Dual Conventional UT Probe Holder (P/N: Q7750070)
249
Table 30 Dual Conventional UT Probe Holder Spare Part Numbers
249
Figure A-17 Pre-Amp Bracket (P/N: Q7201260)
250
Pre-Amp Bracket
250
Backpack Components
251
Figure A-18 Backpack Spare Parts
251
Table 31 Backpack Part Numbers
251
Battery-Powered Laser Guide Components
252
Figure A-19 Laser Guide Spare Parts (or Complete Kit [PN: Q7750081])
252
Table 32 Battery-Powered Laser Guide Part Numbers
252
Cases
253
Figure A-20 Steerrover Case Options
253
Scanner and Accessory Cases
253
Table 33 Carrying Case Part Numbers
253
Figure A-21 Raster Arm Case Options
254
Raster Arm Cases
254
Table 34 Raster Arm Case Part Numbers
254
List of Figures
255
List of Tables
261
Figure 4-108 Probe Holder Rack
263
Figure 4-114 Pivoting Probe Holder Rack
263
Figure 4-34 Encoder Cable
263
Figure A-5 Raster Arm
263
Index
263
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