NMC-WOLLARD MB-4 200-DF Manuals

NMC-WOLLARD MB-4 200-DF Manuals

Manuals and User Guides for NMC-WOLLARD MB-4 200-DF. We have 1 NMC-WOLLARD MB-4 200-DF manual available for free PDF download: Operation, Maintenance And Parts Manual

NMC-WOLLARD MB-4 200-DF Operation, Maintenance And Parts Manual

NMC-WOLLARD MB-4 200-DF Operation, Maintenance And Parts Manual (321 pages)

16,000 DBP

Brand: NMC-WOLLARD | Category: Tractor | Size: 19.53 MB

Table of Contents

Table of Contents

14
- Manual no
  7
  - Revision no
    8
  - Intro/5
    13
  - Table of Contents
    14
Introduction and Description of Tractor

19
- Arrangement of this Manual
  20
- Chapter 1 TOC
  20
- Description of the Tractor
  20
  - Frame
    20
  - Engine for Tractor W/Hydraulic Brakes
    20
  - Engine for Tractor W/Air Brakes
    20
  - Cooling System
    20
  - Transmission
    20
  - Intro/5
    20
  - Lubrication System
    21
  - Fuel System
    21
  - Fuel Capacity
    21
  - Air Cleaner
    21
  - Exhaust System
    21
  - Corrosion Proofing
    21
  - Tires
    21
  - Electrical System
    21
    
    Manual no
    21
    
    Alternator
    22
    
    Battery
    22
    
    Current Regulator
    22
    
    Lights and Accessories
    22
    
    M200 MB4 Tow Tractor Manual no
    22
    
    Starter
    22
  - Instrument Panel for Tractor W/Hydraulic Brakes
    23
  - Instrument Panel for Tractor W/Air Brakes
    23
  - Drive/Steering Axles
    25
  - Brake System
    25
    
    Service Brake
    25
    
    Parking Brake for Tractor W/Hydraulic Brakes
    25
    
    Parking Brake for Tractor W/Air Brakes
    25
    
    Parking Brake Shutdown
    25
  - Steering System
    25
  - Bolt Tightening Data
    27
  - Fluid Specifications
    28
  - Schematics and Diagrams
    29
- Purpose of this Manual
  20
2 Operation

37
- Chapter 2 TOC
  38
- Check Tractor before Operating
  38
- Controls and Instruments
  38
- Hard Starting
  40
  - Jump Starting the Tractor
    41
- Starting the Engine
  40
- Driving the Tractor
  41
- Steering Mode Selection & Operation
  42
- Emergency Stopping
  43
- Shutting down the Tractor
  43
- Towing the Tractor
  43
- Transmission Operation
  43
- Shipping
  44
- Air Transport Certification
  45
Preventive Maintenance and Guidelines for Repair

47
- Chapter 3 TOC
  49
- Chapter Properties
  49
- Periodic Maintenance and Inspection
  49
- Daily Service
  52
  - 1Check Coolant Level
    52
  - 2Check for Coolant Leaks
    52
  - 3Check Engine Oil Level
    52
  - 4Inspect for Transmission Oil Leaks
    52
  - 5Check Lights
    52
  - 6Check for Fuel Leaks
    52
  - 7Drain Water Separator
    52
  - 8Check Brake Pedal Free Play
    53
  - 9Check Tire Condition and Pressure
    53
- Tractor Break-In
  52
- Every 250 Operating Hours or 3 Months
  53
  - 1Change Engine Oil and Oil Filter
    53
  - 2Check Air Cleaner Restriction
    53
  - 3Lubricate Grease Fittings
    53
  - 4Inspect Muffler, Exhaust, and Tail Pipe
    54
  - 5Inspect Brakes
    54
    
    1Inspect Brake Lines
    54
    
    2Check Air Brake Hydraulic Actuator
    54
  - 6Inspect Air System
    54
  - 7Check Air Intake System
    54
  - 8Check Wheel Bolt Torque
    54
- Every 50 Operating Hours
  53
  - 1Check Hydraulic Oil Level
    53
- Accumulators for Hydraulic Brake Systems
  56
  - 1General
    57
  - 2Operating and Installation Instruction
    58
- Every 1000 Operating Hours or 1 Year
  56
  - 2Change Hydraulic Supply Fluid and Filter
    56
  - 3Change Axle Oil
    56
  - 4Adjust Valve Lash Clearances
    56
  - 5Check Belt Tension
    56
  - 6Check Belt
    56
- Every 2000 Operating Hours or 2 Years
  56
  - 1Inspect Vibration Damper
    56
  - 2Change Coolant
    56
- Adjust Position Sensor
  60
- Guidelines for Repairing the Tractor
  60
  - 1Special Tools
    60
  - 2Removal and Disassembly
    60
  - 3Cleaning
    60
    
    1Proper Cleaning Solvent
    60
    
    2Using Compressed Air
    60
    
    3Frame, Engine, and Transmission
    61
    
    4Metal Parts
    61
    
    5Gears
    61
  - 4Inspecting Parts
    61
  - 5Repair and Replacement
    61
    
    1Structural Parts
    61
    
    2Wiring
    61
    
    3Gaskets and Seals
    61
  - 6Reassembly and Installation
    61
- Engine
  63
5 Transmission

65
- Break-In
  66
- Chapter 5 TOC
  66
- Checking Fluid Level and Condition
  66
  - 1Changing Transmission Fluid
    67
- Introduction
  66
- Malfunctions
  66
- Towing the Tractor
  66
- Neutral Start Switch
  67
- Removing Engine and Transmission as a Unit
  67
- Transmission Adjustments
  67
  - 1Shift Linkage
    67
- Installing Engine and Transmission as a Unit
  68
- Calibrating the Speedometer
  69
- Disassembly/Assembly of Engine to Transmission
  69
- Fuel Tank
  71
- Steering
  75
8 Brakes

77
Axles, Drive Shafts, and Wheels

85
- Changing Axle Oil
  86
- Chapter 9 TOC
  86
- Overview
  86
- Axle Installation
  87
- Axle Removal
  87
- Drive Shaft and U-Joint Repair
  88
  - 1Removal
    88
  - 2Installation
    88
  - 3Universal Joint Repair
    88
    
    1Removal-Flange Yoke End
    88
    
    2Removal-Slip Yoke End
    88
    
    3Assembly-Slip Yoke End
    88
- Wheels and Tires
  89
  - 1Removal
    89
  - 2Disassembly
    89
  - 3Inspection and Cleaning
    90
  - 4Assembly
    90
  - 5Installation
    90
Illustrated Parts Breakdown

93
- Accelerator Linkage
  102
- Chapter 10 TOC
  102
- Accelerator Pedal
  104
- Air Intake Assembly
  106
- Axle - Final Drive
  108
- Axle Repair Parts - Front/Rear
  110
- Axle , Steering Cylinder, - Front/Rear
  120
- Axle , Trunnion - Rear
  122
- Battery
  124
- Brake, Parking
  126
- Fire Extinguisher
  126
- Mirrors
  126
- Cab Assembly Group
  128
- Decals
  132
- Drive Shaft
  134
- Engine (1 of 2)
  136
- Air Compressor
  140
- Air Compressor Coolant Plumbing
  142
- Air Compressor Connection
  144
- Engine Oil & Transmission Filters
  146
- Transmission Repair Parts
  148
2000 Series Transmission

263
- Prepare for Emergencies
  265
- Recognize Safety Information
  265
- Wear Protective Clothing
  265
- Illuminate Work Area Safely
  266
- Work in Clean Area
  266
- Work in Ventilated Area
  266
- Use Proper Lifting Equipment
  267
- Use Proper Tools
  267
- Using High-Pressure Washers
  267
- Support Machine Properly
  268
- Using Special Tools
  268
- Handle Fluids Safely-Avoid Fires
  269
- Prevent Battery Explosions
  269
- Avoid Heating Near Pressurized Fluid Lines
  270
- Prevent Acid Burns
  270
- Avoid High-Pressure Fluids
  271
- Live with Safety
  271
- Specifications
  273
- Model Indentification
  274
- Parts Ordering
  275
- Service Information
  275
- 2000 Series Powershift Transmission Theory of Operation
  276
- 2000 Series Transmission Component Identification
  277
- 2000 Series Transmission Port Identification
  278
- 2000 Series Clutch Gear Identification
  279
- 2000 Series Clutch Location
  280
- Long Drop
  280
- Operation
  281
- Rules of Operation
  281
- Metric Bolt and Cap Screw Torque Values
  282
- Unified Inch and Cap Screw Torque Values
  283
- Service Recommendations for Flat Face O-Ring Seal Fittings
  284
- Service Recommendations for O-Ring Boss Fittings 1
  285
- Suggested Wrenching Torque for Tapered Pipe Thread 1
  286
- Service Recommendations for O-Ring Boss Fittings 1
  287
- Check Oil Lines and Fittings
  288
- Cold Weather Operation
  289
- Put Transmission in Storage
  290
- Towing the Vehicle
  290
- Remove Transmission from Storage
  291
- Recommended Oil
  293
- Check and Service the 2000 Series Transmission Regularly
  294
- Fill the 2000 Series Transmission with Oil
  294
- Intervals for Changing Transmission Oil and Filters
  295
- Oil Analysis
  296
- Oil Temperature Warning Signal
  296
- Suction Leak Test
  297
- Solenoid Charged and Gear Engaged
  298
  - Long Drop
    298
- Solenoid Valve Operation for 6 Forward 3 Reverse
  299
- Solenoid Valve Operation for 3 Forward 3 Reverse
  301
- Clutch Solenoid Voltage Requirements
  302
- Pressure and Flow Checks at the Valve
  302
- Pressure and Flow Checks at Other Locations
  303
- Setting the Clutch Pressure
  304
- Erratic Oil Pressure
  305
- Excessive Oil Pressure
  305
- Low Oil Pressure
  306
  - In All Gears
    306
  - In One Gear
    307
- No Converter Pressure
  308
- Vehicle will Not Move
  308
- Clutch Pressure Does Not Return
  309
  - In One Clutch
    309
- Filter or Filter Lines
  309
- Clutch Pressure Does Not Return
  310
  - In All Clutches
    310
- Excessive Noise
  310
- Oil Blows out
  311
- Transmission Overheating
  311
- No Power
  312
- Oil Leaking from Engine Flywheel
  312
- Disconnect Only
  313
- Four Wheel Drive will Not Disengage
  313
- Four Wheel Drive will Not Engage
  313
  - Internal Disconnect Only
    313
- Converter-To-Engine Dimensions
  314
- Dimensional Check
  315
- Dimensional Check Ref
  315
- Dimensional Check Ref 1
  315
- Checking for the Correct Pilot Sleeve Length
  316
- Dimensional Check Ref 3
  316
- Converter Assembly Installation
  317
- Transmission to Engine
  318

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