Page 1 OPERATION, MAINTENANCE AND PARTS MANUAL MODEL 200-DF NSN: 1740-01-375-5849 YW PART # 2016 (NON-AIR EQUIPPED) NSN: 1740-01-487-3996YW PART # 2016AIR (AIR EQUIPPED) TO: 36A10-3-46-1 NMC-WOLLARD, Inc. 2021 Truax Blvd. Eau Claire, WI 54702 715-835-3151 Fax 715-835-6625 nmc-wollard.com General Email nmc-wollard@nmc-wollard.com...
Page 2 Manual No. 42975 This manual is available on CD-ROM P/N 43532 Keep a copy of your NMC-Wollard, Inc. manuals on your computer or CD-ROM! You will be able to print pages and adjust page view anywhere between 25%-400%. Our view-only manuals contain hypertext links in the tables of contents, so by mouse-clicking on a table of contents entry, the page containing that item will automatically be displayed.
Page 3 M200 MB4 Tow Tractor Manual No. 42975 IMPORTANT SAFETY NOTICE There are numerous variations in procedures, techniques, tools, and parts for servicing tow tractors, as well as in the skill of the individual doing the work. This manual cannot possibly anticipate all such variations and provide advice or cautions as to each.
Page 4 M200 MB4 Tow Tractor Manual No. 42975 TO: HOLDERS OF NMC-Wollard, Inc. OPERATION AND MAINTENANCE MANUAL num- ber 42975 REVISION NO. 1 DATED 02/09/01 Pages that have been revised are outlined below, together with highlights of the revision. Please delete the affected pages and enter Revision No. 1 dated 02/09/01.
Page 5 M200 MB4 Tow Tractor Manual No. 42975 TO: HOLDERS OF NMC-Wollard, Inc. OPERATION AND MAINTENANCE MANUAL num- ber 42975 REVISION NO. 3 DATED 07/15/01 Pages that have been revised are outlined below, together with highlights of the revision. Please delete the affected pages and enter Revision No. 3 dated 07/15/01 Chapter/Page No.
Page 6 M200 MB4 Tow Tractor Manual No. 42975 REVISION NO. 6 DATED 06-30-02 Pages that have been revised are outlined below, together with highlights of the revision. Please delete the affected pages and enter Revision No. 6 dated 06/30/02 Chapter/Page No. Description of Changes Effectivity Cover...
Page 7: Manual No
M200 MB4 Tow Tractor Manual No. 42975 REVISION NO. 9 DATED 01-31-04 Pages that have been revised are outlined below, together with highlights of the revision. Please delete the affected pages and enter Revision No. 9 dated 01-31-04 Chapter/Page No. Description of Changes Effectivity Intro/6.1,7,12-16...
Page 8: Revision No
M200 MB4 Tow Tractor Manual No. 42975 REVISION NO. 12 DATED July 31, 2006 Pages that have been revised are outlined below, together with highlights of the revision. Please delete the affected pages and enter Revision No. 12 dated 07/31/06 Chapter/Page No.
Page 9 M200 MB4 Tow Tractor Manual No. 42975 REVISIONS RECORD Rev. Issue Date Initial Rev. Issue Date Initial Date Inserted Date Inserted 02/09/01 02/09/01 NMC-Wollard, 01/31/04 01/31/04 NMC-Wollard, Inc. Inc. 03/31/01 03/31/01 NMC-Wollard, 07/31/04 07/31/04 NMC-Wollard, Inc. Inc. 07/15/01 07/15/01 NMC-Wollard,...
Page 10 M200 MB4 Tow Tractor Manual No. 42975 GENERAL SPECIFICATIONS Type of Vehicle: Four Wheel Drive, Four Wheel Steer, Model 200 Towing Tractor Gross Weight - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19,600 lbs. Drawbar Pull - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16,000 lbs.
Page 11 M200 MB4 Tow Tractor Manual No. 42975 ENGINE AND TRANSMISSION SPECIFICATIONS Transmission Aspiration ..Turbo Charged Cooling ....Liquid Make .
Page 12 Inc. expressly disclaims any implied warranty of merchantability or fitness for a particular purpose or otherwise. NMC-Wollard, Inc. shall not be liable for loss of use of equipment, loss of time, loss of business, or for any other incidental, or consequential damages. No authorized NMC-Wollard, Inc.
Page 13: Intro/5
What should you use for labor rate and labor time? Labor rate are reviewed annually, if you do not have an established rate, call NMC-Wollard, Inc. We do not publish a rate book; instead, we have accumulated average times for re- pairs.
Page 14: Table Of Contents
M200 MB4 Tow Tractor Manual No. 42975 TABLE OF CONTENTS Intro TOC INTRODUCTION AND DESCRIPTION OF TRACTOR ....1-1 OPERATION ........2-1 PREVENTIVE MAINTENANCE AND GUIDELINES FOR REPAIR .
Page 15 M200 MB4 Tow Tractor Manual No. 42975 GENERAL SAFETY PRECAUTIONS IMPORTANT! There are numerous variations in procedures, techniques, tools, and parts for servicing the tractor, as well as in the skill of the individual doing the work. This manual cannot pos- sibly anticipate all such variations and provide advice or cautions as to each.
Page 16 M200 MB4 Tow Tractor Manual No. 42975 11. Avoid abrupt moves. Be a professional driver and HANDLE WITH CARE. 12. When towing loads, take extra care in securing and transporting the load. 13. Watch out for obstructions. Check overhead clearances. 14.
Page 17 M200 MB4 Tow Tractor Manual No. 42975 PRODUCT SAFETY A brief description of signal words that may be used in this manual: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided could result in death or serious injury, and indicates hazards that are exposed when guards are re- moved.
Page 18 M200 MB4 Tow Tractor Manual No. 42975 Read all safety signs on the machine and in this manual. Replace any lost or damaged signs by ordering the part numbers shown on the safety decals page. SAFETY DECALS SAFETY SIGN CARE •...
Page 19: Introduction And Description Of Tractor
M200 MB4 Tow Tractor Manual No. 42975 INTRODUCTION AND DESCRIPTION OF TRACTOR Chapter 1 TOC 1.1 PURPOSE OF THIS MANUAL ......2 1.2 ARRANGEMENT OF THIS MANUAL.
Page 20: Purpose Of This Manual
(“tractor”), BPH @ 2200 rpm, Torque 414 ft. lbs. @ model number 200, manufactured by 1200 rpm. NMC-Wollard, Inc., Eau Claire, WI 54702, phone 715-835-3151. 1.3.3 Engine for Tractor w/Air Brakes Cummins 6BT5.9, 6 Cylinder, 5.9 Liter, 148 1.2 ARRANGEMENT OF THIS MANUAL...
Page 21: Lubrication System
M200 MB4 Tow Tractor Manual No. 42975 reaction plates, except for the high gear clutch that uses eight of each plate. 1.3.8 Fuel Capacity 20.7 gallon; 78.3 liters. The power from the engine is transmitted to the Shift-O-Matic through a torque 1.3.9 Air Cleaner converter.
Page 22: Battery
M200 MB4 Tow Tractor Manual No. 42975 1.3.13.1 Battery The battery is a conventional 12-volt type with a positive cable and a negative ground cable. The cables have protective boots at the battery end. 1.3.13.2 Alternator Electrical power is supplied by a belt-driven alternator mounted on the front of the en- gine.
Page 23: Instrument Panel For Tractor W/Hydraulic Brakes
M200 MB4 Tow Tractor Manual No. 42975 FIGURE 1-1. INSTRUMENT PANEL FOR TRACTOR W/HYDRAULIC BRAKES 1.3.14 Instrument Panel for Tractor 10. Transmission Temperature Gauge w/Hydraulic Brakes 11. Blank, Switch All driver instruments are conveniently lo- 12. Headlight Switch cated on the instrument panel (see Figure 13.
Page 24 M200 MB4 Tow Tractor Manual No. 42975 FIGURE 1-2. INSTRUMENT PANEL 2. Engine Coolant Temperature Gauge 14. Parking Brake 3. Oil Pressure Gauge 15. Headlight Switch 4. Voltmeter 16. Worklight Switch 5. Air Pressure Gauge 17. Trailer Clearance Light Switch 6.
Page 25: Drive/Steering Axles
M200 MB4 Tow Tractor Manual No. 42975 1.3.16 Drive/Steering Axles 1.3.17.3 Parking Brake for Tractor w/Air Brakes Planetary axles, double reduction, heavy-duty bearing mounted differential as- The parking brake is to the right of the con- sembly. Second reduction planetary gears trol panel.
Page 26 M200 MB4 Tow Tractor Manual No. 42975 LIFT LOCATIONS LIFT LOCATIONS TIE DOWN LO- CATIONS DO NOT JACK STAND JACK STAND USE STEP LOCATIONS LOCATIONS HOLES FOR (ON FRAME) (ON FRAME) TIE DOWN FIGURE 1-3. TRACTOR WEIGHT AND DIMENSIONS (APPROXIMATE) Make sure jack and jack stands have the capacity for the weight of the tractor.
Page 27: Bolt Tightening Data
M200 MB4 Tow Tractor Manual No. 42975 1.3.19 Bolt Tightening Data The following data is excerpted from SAE Report J1701, March, 1999. The complete report is available from SAE at www.sae.org. It contains detailed information about variables for torque management to achieve correct fastener joint tightening. This is an advisory guide and responsibility for its application lies with the user.
Page 28: Fluid Specifications
M200 MB4 Tow Tractor Manual No. 42975 1.3.20 Fluid specifications Specification API CD/SE CCMC D4 AMBIENT TEMPERATURE Transmission See Section 5. Axle SAE 85 W90 API GL5-MIL 2105-B Center Housing, 12 qts. (11.3L) Reduction Housing, 1.8 qts.(1.75L)Each Hydraulic System Mineral oil only, ATF Dextron III PAGE 1-10 JULY 31, 2003...
Page 29: Schematics And Diagrams
M200 MB4 Tow Tractor Manual No. 42975 1.3.21 Schematics And Diagrams 42907 FIGURE 1-4. HYDRAULIC DIAGRAM, CUMMINS W/HYDRAULIC BRAKES PAGE 1-11 JULY 15, 2001...
Page 30 M200 MB4 Tow Tractor Manual No. 42975 42989 FIGURE 1-5. HYDRAULIC SCHEMATIC, CUMMINS W/HYDRAULIC BRAKES PAGE 1-12 JULY 31, 2004...
Page 31 M200 MB4 Tow Tractor Manual No. 42975 43749 FIGURE 6. HYDRAULIC DIAGRAM, CUMMINS W/AIR BRAKES PAGE 1-13 JULY 15, 2001...
Page 32 M200 MB4 Tow Tractor Manual No. 42975 43748 FIGURE 7. HYDRAULIC SCHEMATIC, CUMMINS W/AIR BRAKES PAGE 1-14 JULY 31, 2004...
Page 33 M200 MB4 Tow Tractor Manual No. 42975 43840 FIGURE 8. AIR DIAGRAM PAGE 1-15 JULY 31, 2004...
Page 34 M200 MB4 Tow Tractor Manual No. 42975 This Page Intentionally Blank PAGE 1-16 JULY 15, 2001...
Page 35 M200 MB4 Tow Tractor Manual No. 42975 42958 FIGURE 9. ELECTRICAL SCHEMATIC, CUMMINS DIESEL 6BT5.9 FOR TRACTOR W/HYDRAULIC BRAKES PAGE 1-17 JULY 31, 2004...
Page 36 M200 MB4 Tow Tractor Manual No. 42975 43886 FIGURE 10. ELECTRICAL SCHEMATIC, CUMMINS 6BT5.9 W/PREHEAT, FUNK 2000, 200MB4-1 W/AIR BRAKES PAGE 1-18 JULY 31, 2006...
Page 37: Operation
M200 MB4 Tow Tractor Manual No. 42975 OPERATION Chapter 2 TOC 2.1 CHECK TRACTOR BEFORE OPERATING ....2 2.2 CONTROLS AND INSTRUMENTS ......2 2.2.1 OPERATOR’S CONTROLS .
Page 38: Check Tractor Before Operating
2.1 CHECK TRACTOR BEFORE OPERATING Inspect the tractor for shipping damage. A thorough visual examination will usually re- veal any damage that may have occurred in transit. Report damage to the proper au- thorities so that repairs and claims may be made.
Page 39: Warning Lights For Tractor W/Hydraulic Brakes
M200 MB4 Tow Tractor Manual No. 42975 The trailer park brake air supply button 2. The fuel gauge shows the amount of is to the left of the park/emergency brake fuel in the fuel tank. A sending unit in button. It must be pushed in to supply air the tank is connected to the gauge.
Page 40: Heater Operation
M200 MB4 Tow Tractor Manual No. 42975 3. Turn the start key to the “START” posi- tion in order to engage the starter mo- tor. Allow the start key to return to the “IGN” position, when the engine starts. Then adjust the engine speed control to give an even idle speed.
Page 41: Jump Starting The Tractor
M200 MB4 Tow Tractor Manual No. 42975 batteries. Then connect the NEGATIVE Always check battery condition and connec- jumper clamp to the good battery. tions before condemning other tractor sys- Finally, place the other NEGATIVE tems. jumper clamp on a solid unpainted metal bolt or bracket located on the disabled machine.
Page 42: Steering Mode Selection & Operation
M200 MB4 Tow Tractor Manual No. 42975 NOTE: Position wheels straight ahead be- fore selecting steering mode. 2. Position selector valve lever, located to the right of the shift control to select de- sired steering mode. See figure 2-5. 3. Release the foot brake and depress the accelerator pedal slowly and evenly.
Page 43: Transmission Operation
M200 MB4 Tow Tractor Manual No. 42975 mance when using the “COOR” and Downshift to next lower gear, unless al- “CRAB” modes. ready in “F1" or ”R1". Use parking brake to stop tractor by pull- If the axles become unsynchronized, ing on parking brake lever or pulling out straighten the rear wheels first, then switch on the air parking brake button.
Page 44: Shipping
M200 MB4 Tow Tractor Manual No. 42975 2.11 SHIPPING FIGURE 2-6. TRANSPORTATION PLATE PAGE 2-8 JULY 15, 2001...
Page 45: Air Transport Certification
M200 MB4 Tow Tractor Manual No. 42975 2.12 AIR TRANSPORT CERTIFICATION PAGE 2-9 NOVEMBER 30, 2005...
Page 46 M200 MB4 Tow Tractor Manual No. 42975 This Page intentionally Blank PAGE 2-10 NOVEMBER 30, 2005...
Page 47: Preventive Maintenance And Guidelines For Repair
M200 MB4 Tow Tractor Manual No. 42975 PREVENTIVE MAINTENANCE AND GUIDELINES FOR REPAIR Chapter 3 TOC 3.1CHAPTER PROPERTIES ......3 3.2PERIODIC MAINTENANCE AND INSPECTION .
Page 48 3.8EVERY 1000 OPERATING HOURS OR 1 YEAR ....10 3.8.1CHANGE TRANSMISSION OIL (FUNK TRANSMISSION) ..10 3.8.2CHANGE HYDRAULIC SUPPLY FLUID AND FILTER.
Page 49: Chapter Properties
M200 MB4 Tow Tractor Manual No. 42975 3.1 CHAPTER PROPERTIES NOTE: Recommended service intervals are for normal operating conditions. Ser- This chapter provides a preventive mainte- vice MORE OFTEN if machine is operating nance schedule with the necessary proce- under sandy, dusty, or wet conditions. dures.
Page 50 M200 MB4 Tow Tractor Manual No. 42975 COMPONENT SERVICE REQUIRED REFERENCE EVERY 250 OPERATING HOURS OR 3 MONTHS Perform 50 hour service Engine Oil and Filter Change 3.6.1 Air Cleaner Restriction Check 3.6.2 Grease Fittings Lubricate 3.6.3 Exhaust System Inspect 3.6.4 Brakes Inspect brake lines.
Page 51 M200 MB4 Tow Tractor Manual No. 42975 FIGURE 3-1. LUBRICATION LOCATIONS PAGE 3-5 JULY 31, 2006...
Page 52: Tractor Break-In
M200 MB4 Tow Tractor Manual No. 42975 3.3 TRACTOR BREAK-IN 3.4.2 Check for Coolant Leaks Engine. Do not operate the new engine at After tractor has been parked overnight, more than 3/4 throttle for the first 8 to 10 check ground under engine for leaked hours.
Page 53: 8Check Brake Pedal Free Play
M200 MB4 Tow Tractor Manual No. 42975 Engines” manual included with this manual. 3.6 EVERY 250 OPERATING HOURS 3.4.8 Check Brake Pedal Free Play OR 3 MONTHS There should be ample travel remaining 3.6.1 Change Engine Oil and Oil Filter when brakes are fully applied.
Page 54: 4Inspect Muffler, Exhaust, And Tail Pipe
M200 MB4 Tow Tractor Manual No. 42975 1. Wipe grease and dirt from fitting with a 3. If water is present, refer to the Bendix clean rag. Service Data, SD-08-2414, Prevent- ative Maintenance and Appendix A sec- 2. Using a grease gun, apply grease until tions, in chapter 11, for recommenda- clean grease oozes from between the tions on the air dryer descicant filter...
Page 55 M200 MB4 Tow Tractor Manual No. 42975 (burned insulation or terminals) and frayed wires. 3.7 EVERY 500 OPERATING HOURS OR 6 MONTHS 2. Check that retaining clips are secure. 3.7.1 Change Fuel Filter 3. Remove exterior dirt and grease by wip- ing with a cloth dampened with solvent See page 5-3 of the Cummins “Operation P-D-680.
Page 56: Every 1000 Operating Hours Or 1 Year
M200 MB4 Tow Tractor Manual No. 42975 2. Change the hydraulic return filter car- tridge. 3.8.6 Check Belt 3. Remove the suction screen clean with See page 6-10 of the Cummins “Operation pressure air directed inside the screen. and Maintenance Manual B Series 4.
Page 57: 1General
M200 MB4 Tow Tractor Manual No. 42975 cause a drop in the system efficiency and during the first week of operation. If there could cause damage to the bladder, dia- is no loss of gas precharge pressure, it phragm, or piston accumulator as well as should be rechecked again in 3 to 4 brake failure with the engine off.
Page 58: 2Operating And Installation Instruction
M200 MB4 Tow Tractor Manual No. 42975 below relates the precharge temperature NOTE: Temperature affects the gas ) to the operating temperature (T). precharge pressure, please refer to previ- Fahrenheit ous “Temperature Effect” instructions. +460)/(T +460) =precharge temperature FPS Unit =maximum operating temperature Turn T-handle “A”...
Page 59 M200 MB4 Tow Tractor Manual No. 42975 The use of a pressure regulator on the com- Precharge very slowly until the pressure in mercially available nitrogen bottle to regulate the accumulator reaches 100 psi. Once pressure to the charging and gauging unit is 100 psi is reached, the charging rate can highly recommended.
Page 60: Adjust Position Sensor
M200 MB4 Tow Tractor Manual No. 42975 The following are general instructions for the removal, disassembly, cleaning, in- spection, reassembly, and installation of tractor components within the capabilities of the using organization. Common shop practices are not described. Use the ex- ploded views in Section 10.
Page 61: 3Frame, Engine, And Transmission
M200 MB4 Tow Tractor Manual No. 42975 Use low-pressure compressed air to remove debris and dirt as necessary. 3.12.5 Repair and Replacement 3.12.3.3 Frame, Engine, and Transmission 3.12.5.1 Structural Parts IMPORTANT: Be sure all openings are Structural parts, enclosing, and supporting closed or covered adequately before clean- members may be repaired by welding, ing to prevent the entry of water into internal...
Page 62 M200 MB4 Tow Tractor Manual No. 42975 This Page Intentionally Blank PAGE 3-16 JULY 31, 2006...
Page 63: Engine
M200 MB4 Tow Tractor Manual No. 42975 ENGINE 4.1 MAJOR REPAIRS ....... . 2 4.2 ENGINE REMOVAL .
Page 64 M200 MB4 Tow Tractor Manual No. 42975 4.1 MAJOR REPAIRS The engine assembly is If you intend to perform your own engine re- large and heavy. Use proper slings and pairs, you may wish to obtain additional ser- hoists for removal and installation. vice literature from your local Cummins industrial engine distributor.
Page 65: Transmission
M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION Chapter 5 TOC 5.1INTRODUCTION ........2 5.2BREAK-IN .
Page 66: Introduction
M200 MB4 Tow Tractor Manual No. 42975 5.1 INTRODUCTION mission temperature should drop rapidly to ambient air temperature across heat The Funk Series 2000 Shift-O-Matic is a exchanger. If temperature does not drop, six- speed forward, three-speed reverse trouble is indicated. The cause should be transmission.
Page 67: 1Changing Transmission Fluid
M200 MB4 Tow Tractor Manual No. 42975 milky look, water has entered transmission. gives automatic compensation for normal Air bubbles mean there is a leak in the suc- wear, eliminating the need for adjustment. tion lines. Report any of these conditions to your supervisor.
Page 68: Installing Engine And Transmission As A Unit
M200 MB4 Tow Tractor Manual No. 42975 3. Disconnect battery cables and remove 15. Match-mark torque converter with drive battery. plate to provide easier installation. 4. Disable fuel system, disconnect and plug ends of fuel tubes. IMPORTANT: Do not attempt to rotate the drive plate or torque converter by prying or 5.
Page 69: Disassembly/Assembly Of Engine To Transmission
M200 MB4 Tow Tractor Manual No. 42975 4. Connect all transmission and engine wir- at 0 and will not be entered during calibra- ing. tion. The actual calibration value that will be used during calibration is 31201. 5. Unplug and connect fuel lines to engine. 6.
Page 70 M200 MB4 Tow Tractor Manual No. 42975 31201 appears (that is, the number you wish to input). 4. When you have properly entered the cor- rect calibration value (31201) – when that value is displayed on the LCD read- out — take your finger off the button and wait.
Page 71: Fuel Tank
M200 MB4 Tow Tractor Manual No. 42975 FUEL TANK Chapter 6 TOC 6.1FUEL TANK ........2 6.1.1REMOVAL AND DISASSEMBLY .
Page 72 M200 MB4 Tow Tractor Manual No. 42975 6.1 FUEL TANK 6.1.2 Cleaning and Inspection. If excessive amounts of water appear in the filter/separator, the tank may be contami- nated and will require removal and cleaning 1. Install drain plug on bottom of tank. or replacement.
Page 73 M200 MB4 Tow Tractor Manual No. 42975 the repair is sound, no bubbles will ap- pear. 3. Replace corroded or damaged cap or sending unit. 4. Replace protectors if they are damaged or deteriorated. 5. Replace straps if weakened by either of these conditions.
Page 74 M200 MB4 Tow Tractor Manual No. 42975 This Page Intentionally Blank PAGE 6-4 JULY 15, 2001...
Page 75: Steering
M200 MB4 Tow Tractor Manual No. 42975 STEERING Chapter 7 TOC 7.1STEERING SYSTEM OVERVIEW ......2 7.2STEERING COLUMN .
Page 76 M200 MB4 Tow Tractor Manual No. 42975 7.1 STEERING SYSTEM OVERVIEW 7.2.2 Installation The system is hydraulically assisted and uses a hydraulic cylinder built into the axles 1. Push steering column through back of to move the tie rods which in turn pivot the dash panel and attach column to bracket wheel hubs.
Page 77: Brakes
M200 MB4 Tow Tractor Manual No. 42975 BRAKES Chapter 8 TOC 8.1BRAKE SYSTEM DESCRIPTION FOR TRACTOR W/HYDRAULIC BRAKES . . . 2 8.2BRAKE SYSTEM DESCRIPTION FOR TRACTOR W/AIR BRAKES ..2 8.3BRAKE SYSTEM INSPECTION ......3 8.3.1INSPECT BRAKE DISKS AND LININGS EVERY 2000 TRACTOR OPERATING HOURS.
Page 78: Brake System Description For Tractor W/Hydraulic Brakes
M200 MB4 Tow Tractor Manual No. 42975 8.1 BRAKE SYSTEM DESCRIPTION From there the air divides into two tanks, FOR TRACTOR W/HYDRAULIC the primary and secondary. Both tanks are BRAKES equipped with check valves so if air pres- The service brake system consists of fully sure is lost in one, the other will still main- enclosed, oil-cooled, wet disk brakes inside tain air pressure.
Page 79: Brake System Inspection
M200 MB4 Tow Tractor Manual No. 42975 3. If brake lining material is worn down to Never use common auto- the bottom of the oil grooves, brake disks motive hydraulic brake fluid such as dot must be replaced. or SAE J70. Seals used at each brake piston are incompatible with this fluid 8.4 BLEEDING THE BRAKES and rapid seal deterioration will occur if...
Page 80: 2Sae Straight Thread O-Ring Seal
M200 MB4 Tow Tractor Manual No. 42975 Excessive seat impression ..Replace SAE 45° nuts . Use all SAE 37° flare parts 37 degree flared nose IMPORTANT! Leaks on this type of con- nection won’t show until unit has been in service for a few hours.
Page 81: Brake Pedal For Tractors W/Hydraulic Brakes
Remove the springs to remove manufacturer or from NMC-Wollard, Inc. pads. Slide new pad/holder assemblies in place and secure by reinstalling the 8.8 BRAKE PEDAL FOR TRACTORS...
Page 82: 3Adjust Caliper
M200 MB4 Tow Tractor Manual No. 42975 facing forward (on the side toward the can be installed to the caliper lever with- driver). out applying any up or down pressure on the lever. Tighten all jam nuts after ad- 2. The caliper lever must also point to the justing.
Page 83 M200 MB4 Tow Tractor Manual No. 42975 FIGURE 8-3. PARKING BRAKE CALIPER PAGE 8-7 NOVEMBER 30, 2005...
Page 84 M200 MB4 Tow Tractor Manual No. 42975 8.9.5 Air Chamber Linkage Adjustment (Air Brakes) 1. This adjustment is linkage adjustment. To adjust calipers refer to Adjust Caliper. Caliper must be adjusted before this pro- cedure is performed. 2. Start the engine and release the parking brake, which applies pressure to the air chamber.
Page 85: Axles, Drive Shafts, And Wheels
M200 MB4 Tow Tractor Manual No. 42975 AXLES, DRIVE SHAFTS, AND WHEELS Chapter 9 TOC 9.1OVERVIEW ........2 9.2CHANGING AXLE OIL .
Page 86: Overview
M200 MB4 Tow Tractor Manual No. 42975 FIGURE 9-1. AXLE LUBRICATION 9.1 OVERVIEW 2. Raise tractor and set on suitable sup- ports. Make sure tractor is level. The front axle is steerable and rigidly at- tached to the frame 3. Remove wheels from axle. 4.
Page 87: Axle Removal
Manual No. 42975 install plug to prevent housing oil from NOTE: The u-bolt wrench can be pur- leaking out. chased from NMC-Wollard, Inc., part #42906 10. Remove axle housing fill plug (upper 7. Lower axle jack until axle clears frame plug) and fill with oil to plug hole.
Page 88: Drive Shaft And U-Joint Repair
M200 MB4 Tow Tractor Manual No. 42975 5. Reattach wheel/tire assemblies 3. Support drive shaft in a way that will al- torque bolts to 400 ft-lbs (dry). low bearings to be pressed from yoke without interference. 9.5 DRIVE SHAFT AND U-JOINT REPAIR 4.
Page 89: Wheels And Tires
M200 MB4 Tow Tractor Manual No. 42975 6. Install spider in yoke and start one jour- 4. Position spider and bearing assembly on nal into bearing cap assembled to yoke. flange yoke and secure bearing assem- Be careful to not dislodge needle bear- blies with retaining ring clips.
Page 90: 3Inspection And Cleaning
M200 MB4 Tow Tractor Manual No. 42975 tire on, always use an approved rubber 9.6.3 Inspection And Cleaning lubricant or use a small amount of soapy water for lubricating tire bead. 1. Wash dirt and grease from tire with soap and water and a soft bristle brush or a clean cloth.
Page 91 M200 MB4 Tow Tractor Manual No. 42975 2. Assemble valve stems, if not already done. 3. Slide wheel over final drive carrier and onto wheel pilot. 4. Install capscrews by hand to insure screws are not cross-threaded. If using a power wrench, first hand engage capscrews to prevent stripping.
Page 92 M200 MB4 Tow Tractor Manual No. 42975 This Page Intentionally Blank PAGE 9-8 JULY 15, 2001...
Page 93: Illustrated Parts Breakdown
M200 MB4 Tow Tractor Manual No. 42975 10 ILLUSTRATED PARTS BREAKDOWN Chapter 10 TOC ACCELERATOR LINKAGE ......10 ACCELERATOR PEDAL .
Page 94 M200 MB4 Tow Tractor Manual No. 42975 RADIATOR ........132 SEATS .
Page 95 M200 MB4 Tow Tractor Manual No. 42975 This Page Intentionally Blank PAGE 10-3 JULY 15, 2001...
Page 96 Eau Claire, WI, 54702. Any part in listed NS ....Not Shown this IPB can be obtained from NMC-Wollard NSS ..Not Sold Separately by calling 715-835-3151.
Page 97 M200 MB4 Tow Tractor Manual No. 42975 NUMERICAL PARTS LIST PART NO. PAGE PART NO. PAGE PART NO. PAGE 1.8786 203228 37287 1003235 203852 37287-1 1008303 203929 37290 1008549 204610 37296 1008737 204715 37315 1011142 204717 37320 1011156 205784 37322 1011157 205785 37326...
Page 98 M200 MB4 Tow Tractor Manual No. 42975 PART NO. PAGE PART NO. PAGE PART NO. PAGE 41940 42835 43106 41964 42836 43107 47,55 41965 42839 43108 47,55 41986 42845 43142 42039 42847 43143 42051 42866 43144 42056 42869 43145 42111 42870 43146 47,147...
Page 99 M200 MB4 Tow Tractor Manual No. 42975 PART NO. PAGE PART NO. PAGE PART NO. PAGE 43547 43650 43863 43548 43651 43864 43557 43652 43866 43579 43653 43867 43580 43654 43868 43601 43656 43869 43602 43657 43870 43603 43658 43871 43604 43659 43872...
Page 100 M200 MB4 Tow Tractor Manual No. 42975 PART NO. PAGE PART NO. PAGE PART NO. PAGE 44362 F014476 44377 F015973 NW017063 44378 F016241 NW017237 44380 F017687 NW023112 44381 F100003 NW024701 44386 F100040 45,47 NW024702 44387 F100281 NW030236 44388 F100308 NW030992 44389 F100311 NW035385...
Page 101 M200 MB4 Tow Tractor Manual No. 42975 PART NO. PAGE PART NO. PAGE PART NO. PAGE NW33945 NW35692 T427979-24 NW34156 NW35703 T427979-4 NW34176 127,145 NW35714 T427979-6 NW34579 NW35715 T427979-8 NW34658 NW35766 T427979-9 NW34728 NW35773 T445688-13 NW34729 NW35810 107,113 T446832-16 11,13 NW34736 101,133 NW35837...
Page 102: Accelerator Linkage
M200 MB4 Tow Tractor Manual No. 42975 ACCELERATOR LINKAGE PAGE 10-10 JULY 15, 2001...
Page 103 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T446832-16 Linkage System 200MB4-1 41536 Cable, Accelerator F101865 Clip, U-bolt 42973 Bracket Weldment, Throttle 42132 Plate, Throttle Lever Ext F101863 Ball Joint 42974 Bracket, Spring NW21911...
Page 104: Accelerator Pedal
M200 MB4 Tow Tractor Manual No. 42975 ACCELERATOR PEDAL PAGE 10-12 JULY 15, 2001...
Page 105 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Unit Wollard Part Part s Per Assy T446832-16 Linkage System 200MB4-1 NW35401 208994 Accelerator Pedal Assembly (Morse Controls - Hudson) NW35401-1 210490 Bearing Kit, Contains: Nyliner Bearing Circlip Long Pin Bearing Block Assembly Spring Clip Short Pin Bearing...
Page 106: Air Intake Assembly
M200 MB4 Tow Tractor Manual No. 42975 AIR INTAKE ASSEMBLY PAGE 10-14 JULY 15, 2001...
Page 107 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-18 Air Intake Assembly NW035733 Elbow, Air Intake 200223 Tube, Air Cleaner, 240 NW35624 Hose, Air Intake, 200 14" NW33103 Clamp, T-Bolt, 3.00 NW35623 Clamp, T-Bolt, 2.75" NW35628 Clamp, T-Bolt, 4" NW35295 G10-0003 Air Cleaner Assembly, Donaldson, G-10 (8S377)
Page 108: Axle - Final Drive
M200 MB4 Tow Tractor Manual No. 42975 AXLE - FINAL DRIVE PAGE 10-16 JUNE 30, 2002...
Page 109 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42362 Axle Assembly 42311 Axle Front (see separate parts listing) 42503 Transmission, Funk (See Pgs 46, 56) NW30236 Sender Trans. temp. 42312 Axle, Rear (see separate parts listing) 42651 U-Bolt 7/8-14 x 7 x 10...
Page 110: Axle Repair Parts - Front/Rear
M200 MB4 Tow Tractor Manual No. 42975 AXLE REPAIR PARTS - FRONT/REAR 1 OF 5 PAGE 10-18 JULY 15, 2001...
Page 111 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42311 Axle, Front 42312 Axle, Rear 43476 176.07.029.01 O-Ring 43477 176.01.003.13 Intermediate Cover 43478 276.01.004.01 Housing 43479 171.01.015.01 Plug 43480 002.02.0088 Circlip 43489 819.01.610.01 Magnet Plug...
Page 112 AXLE REPAIR PARTS - FRONT/REAR 2 OF 5 PAGE 10-20 JULY 15, 2001...
Page 113 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42311 Axle, Front 42312 Axle, Rear 43534 016.01.1495 Bolt 43535 011.05.0232 Lock Washer 43536 176.04.010.01 Locking Plate 43537 176.04.009.01 Ring Nut 43538 005.09.0762 Taper Roller Bearing 43539...
Page 114 AXLES REPAIR PARTS - FRONT/REAR 3 OF 5 PAGE 10-22 JULY 15, 2001...
Page 115 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Unit Wollard Part No. s Per Part No. Assy 42311 Axle, Front 42312 Axle, Rear 43615 276.06.001.06 Lateral Axle Housing 43616 016.13.0717 Grub Bolt 43617 006.05.0684 43618 243.06.015.03 Shim 43619 243.06.700.02 Pivot Pin...
Page 116 M200 MB4 Tow Tractor Manual No. 42975 AXLE REPAIR PARTS - FRONT/REAR 4 OF 5 PAGE 10-24 JULY 15, 2001...
Page 117 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43645 011.07.0704 Seal 43646 728.06.011.01 Plug 43647 001.05.1248 O-Ring 43648 176.06.024.02 43649 016.05.0437 Cylinder Bolt 43650 005.13.2772 Needle Bearing 43651 176.06.020.02 Planet Gear 43652 176.06.039.01 Friction Washer...
Page 118 M200 MB4 Tow Tractor Manual No. 42975 AXLE REPAIR PARTS - FRONT/REAR 5 OF 5 PAGE 10-26 JULY 15, 2001...
Page 119 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42311 Axle, Front 42312 Axle, Rear 43667 176.07.005.02 Adjusting Bolt 43668 176.07.006.01 Spring 43669 001.05.1353 O-Ring 43670 006.04.1430 43671 176.07.002.02 Disc 43672 176.07.003.02 Disc 43673...
Page 120: Axle , Steering Cylinder, - Front/Rear
M200 MB4 Tow Tractor Manual No. 42975 AXLE , STEERING CYLINDER, - FRONT/REAR PAGE 10-28 JULY 15, 2001...
Page 121 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42311 Axle, Front 42312 Axle, Rear 43680 276.24.622.01 Articulated Tie Rod 43681 276.24.620.01 Cylinder 43682 001.05.1629 O-Ring 43683 016.04.0429 Cylinder Bolt PAGE 10-29 JULY 15, 2001...
Page 122: Axle , Trunnion - Rear
M200 MB4 Tow Tractor Manual No. 42975 AXLE , TRUNNION - REAR PAGE 10-30 JULY 15, 2001...
Page 123 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42312 Axle, Rear 43684 276.25.002.01 Reduction Bushing 43685 276.25.003.01 Thrust Bushing 43686 276.25.001.01 Support 43665 008.01.0213 Grease Fitting 43688 734.07.015.01 Plug 43514-44 276.25.610.01 Rear Trunnion, Complete (Includes all items) PAGE 10-31...
Page 124: Battery
M200 MB4 Tow Tractor Manual No. 42975 BATTERY PAGE 10-32 JANUARY 02, 2003...
Page 125 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Assy Part No. T427979-6 Battery System 200MB4-A 42942 31-5 Battery, 12V, Top, 1000CCA, Gr (Freeman Tire Corp) NW29923 Battery Hold-down NW21810 Nut, Wing 5/16-18 F9549 Flat Washer F100930 Battery Cable Boot, Red...
Page 126: Fire Extinguisher
M200 MB4 Tow Tractor Manual No. 42975 BRAKE, PARKING UNITS WITH OUT AIR BRAKES. FIRE EXTINGUISHER MIRRORS PAGE 10-34 JULY 31, 2004...
Page 127 Item NMC- Vendor Nomenclature Units Wollard Part Part No. Assy NW036860 Lever, Park Brake (92867) 39457 15787700 Cable, Park Brake, 50" w/Spring (92867) 37326 Bracket Weldment NW036793 Switch 37715 Grommet F100569 Nut, Jam, 3/8-16 90562 Clevis, Cable W1-1203 NW036860-3 81000108 U-Clamp NW036860-3 81000246...
Page 128: Cab Assembly Group
M200 MB4 Tow Tractor Manual No. 42975 CAB ASSEMBLY GROUP 1 OF 2 PAGE 10-36 JULY 15, 2001...
Page 129 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Part No. Wollard Part Assy NW035744 NS006618 Cab Assembly 44666 Air Conditioning Kit, M2016 (MB4) NW035744-1 NS006616 Cab Weldment NW035744-2 NS006437 Switch Panel, Wiper Cover NW035744-3 NS006438 Switch Plate NW035744-4 NS003601 Wiper Switch 511.048/625...
Page 130 M200 MB4 Tow Tractor Manual No. 42975 CAB ASSEMBLY GROUP (2 OF 2) DOORS PAGE 10-38 JULY 15, 2001...
Page 131 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Part No. Wollard Part Assy NW035744-27 NS006617 Door Assembly, Right w/Window, Latch, & Handles NW035744-28 NS006630 Right Door Weldment NW035744-29 NS004503 Right Door Hinge NW035744-30 NS001925 Right Door Latch EMC-1-400ZN RH NW035744-31 NS001928 Right Door Outside Handle TM1195037...
Page 132: Decals
M200 MB4 Tow Tractor Manual No. 42975 DECALS WARNING PARKING BRAKE NOT TO BE USED FOR SERVICE BRAKE APPLY PARKING BRAKE BEFORE STARTING ENGINE APPLY PARKING BRAKE BEFORE LEAVING VEHICLE PAGE 10-40 JANUARY 02, 2003...
Page 133 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Unit Wollard Part Part No. s Per Assy T427979-11 Placard Assembly 42976 Plate, Serial No. (Hyd Brake Units) 44744 Plate, Serial No. (Air Brake Units) NW017237 Plate, Warning 44377 Plate, MB4 Transportation (w/Air Brakes) 42978 Plate, MB4 Transportation (w/Hydraulic Brakes)
Page 134: Drive Shaft
M200 MB4 Tow Tractor Manual No. 42975 DRIVE SHAFT AXLE END TRANS. END PAGE 10-42 JANUARY 31, 2007...
Page 135 M200 MB4 Tow Tractor Manual No. 42975 ITEM NMC- DESCRIPTION EFF Units WOLLARD PART NO. Assy 42815 Driveshaft, Dana/Funk, 14.12” (Front) 42816 Driveshaft, Dana/Funk, 29.69” (Rear) 44943-2 Cross & Bearing Assy 5-303-1X 203761 Strap & Bolt Kit 3-70-38X HHCS, 3/8-24 x 1.75 Gr8 44943-3 Cross &...
Page 136: Engine (1 Of 2)
M200 MB4 Tow Tractor Manual No. 42975 ENGINE (1 OF 2) PAGE 10-44 JANUARY 02, 2003...
Page 137 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T445688-13 Engine/Transmission/Mounting, 200MB4-1 T427979-13 Engine/Transmission/Mounting, 200MB4-A 43441 Engine, Cummins 6BT5.9 (For Air Brakes) 42652 Engine, Cummins 6BT5.9 (For Hydraulic Brakes) 43071 3916854 Starter 43143 3911587 Belt, Engine 43070 3282554 Alternator 43484 3912751...
Page 138 M200 MB4 Tow Tractor Manual No. 42975 ENGINE(2 OF 2) PAGE 10-46 JANUARY 02, 2003...
Page 139 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- Vendor Nomenclature Units Wollard Part No. Part No. Assy F101519 HHCS 3/4-10 X 4, Gr 8 F016241 Flatwasher 3/4 F100040 Nut Stop 3/4-10 NW36536 Plate, Trans Mount 43146 Harness, Grid Heater 43483 3400960 Pan, Oil 6BT5.9...
Page 140: Air Compressor
M200 MB4 Tow Tractor Manual No. 42975 AIR COMPRESSOR PAGE 10-48 JULY 15, 2001...
Page 141 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy Air Compressor 43441-1 3008468 Plug, Pipe 43441-2 3900637 Screw, Hex Flange Head Cap 43441-3 3903112 Screw, Hex Flange Head Cap 43441-4 3903210 Nut, Hexagon Flange 43441-5 3906696...
Page 142: Air Compressor Coolant Plumbing
M200 MB4 Tow Tractor Manual No. 42975 AIR COMPRESSOR COOLANT PLUMBING PAGE 10-50 JULY 15, 2001...
Page 143 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy Air Compressor Coolant Plumbing 43441-19 3008468 Plug, Pipe 43441-20 3910495 Screw, Hex Flange Head Cap 43441-21 3910530 Seal, Rectangular Ring 43441-22 3923369 Clamp, Hose 43441-23 3924146...
Page 144: Air Compressor Connection
M200 MB4 Tow Tractor Manual No. 42975 AIR COMPRESSOR CONNECTION PAGE 10-52 JULY 15, 2001...
Page 145 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy Air Compressor Connection 43828-A Clamp, Hose 215921 Coupling, Plain Hose 3928207 Hose, Plain PAGE 10-53 JULY 15, 2001...
Page 146: Engine Oil & Transmission Filters
M200 MB4 Tow Tractor Manual No. 42975 ENGINE OIL & TRANSMISSION FILTERS PAGE 10-54 JULY 15, 2001...
Page 147 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-23 Filter Assembly, Oil, Engine/Transmission 43043.2 Hose Assembly, #16, 42.00, ST/EL 203852 Fitting, Hydraulic, 12MJ-10MB 37320 Bracket, Trans Filter, Funk *B* 3.0143 Fitting, Hydraulic, Ell, 12MJ-12MBP90 42927 Bracket, Oil Filter Mount...
Page 148: Transmission Repair Parts
M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-56 JULY 15, 2001...
Page 149 Item Nmc- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43902 40A2357 Group Front Cover 43902-1 40A2221 Cover, Front Assembly 43902-27 4002855 Tube, Front Cover 43902-40 F7400016D Ball 43902-41 YZ101113 Plate, Cover 43902-42 F100108 Capscrew 43902-6 F190036 Plug, Pipe PAGE 10-57 JANUARY 31, 2004...
Page 150 TRANSMISSION REPAIR PARTS PAGE 10-58 NOVEMBER 30, 2005...
Page 151 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- Description Units Wollard Part No. Assy 43902 Group Front Cover (96105) 40A2357 43902-1 Cover, Front Assembly 40A2221 43902-3 Cover, Oil Passage 4102021 43902-4 Capscrew F11211824 44734-2 Valve, Relief YZ250263 43902-6 Plug, Pipe F1900316 43902-45 Lubrication Assembly Tube Kit...
Page 152 TRANSMISSION REPAIR PARTS PAGE 10-60 NOVEMBER 30, 2005...
Page 153 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- Description Eff Units Wollard Part No. Assy 43903 Group, Plate Drive (96105) 4046763 PAGE 10-61 NOVEMBER 30, 2005...
Page 154 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-62 NOVEMBER 30, 2005...
Page 155 Item Nmc- DESCRIPTION Units Wollard Part No. Assy 44734-5 Converter, 1275BAA, Assembly (96105) 4145131 44734-6 Impeller, 1275B 4045872 44734-11 Bearing Needle & O-Ring Kit (Includes 2A, 2B & O-Ring O-Ring Bearing, Needle Thrust 44734-10 Impeller, Hub 4145029 Seal, Ring 4000497 43904-24 Washer, Flat 4003680...
Page 156 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-64 NOVEMBER 30, 2005...
Page 157 Item Nmc- DESCRIPTION Units Wollard Part No. Assy 43905 Group, Shaft Input (96105) 40A2222 43905-7 Ball Bearing Kit 43905-4 Capscrew F1003012 43905-1 Shaft, Input 30 Tooth 40A2019 PAGE 10-65 NOVEMBER 30, 2005...
Page 158 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-66 NOVEMBER 30, 2005...
Page 159 Item NMC- DESCRIPTION Units Wollard Part No. Assy 43906 Clutch, 1st Gear Assembly (96105) YZ102403 43906-1 Shift Clutch, 1st Assembly 40A2216 43906-24 Bearing & Ring Kit(Includes 2A-K) 43906-2 Seal, Lip 43906-4 O-Ring, Arp144 43906-8 Plate, Clutch 43906-9 Plate, Clutch Separator 43906-23 Ring, Retaining 43906-22...
Page 160 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-68 NOVEMBER 30, 2005...
Page 161 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- DESCRIPTION Units Wollard Part No. Assy 43907 Clutch 2nd, Assembly (96105) YZ102404 43907-1 Shift Clutch, 2nd Gear Assembly 40A2218 43906-25 Bearing & Ring Kit (Includes 2A-K) 43906-2 Seal, Lip 43906-4 O-Ring Plate, Clutch Plate, Clutch Separator Retainer, Clutch Plates...
Page 162 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-70 NOVEMBER 30, 2005...
Page 163 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- DESCRIPTION Vendor Units Wollard Part No. Part No. Assy 43908 Clutch 3rd, Assembly (96105) YZ102415 43908-1 Shift Clutch, 3nd Gear Assembly 40A2219 43906-2 Seal, Lip 40A2565 43906-3 Ring, Back-Up 4102398 43907-4 O-Ring F37020144 43906-5...
Page 164 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS ASM NOTES: 1) PRESS BEARING CUPS (#19) INTO GEAR (#2) & RETAINER (#16). 2) SPLINE NO-SPIN ASM (#20) UNTO GEAR (#2). 3) INSTALL RETAINER (#16). 4) INSTALL CAPSCREWS WITH LOCTITE #262 & TORQUE TO 27 LBS. FT. PER S.I.M. 765. 5) REMOVE WASHERS &...
Page 165 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- DESCRIPTION Eff Units Wollard Part No. Assy 43909 Group, No Spin Assembly (96105) YZ101590 43909-1 Shaft, Output YZ101458 43909-2 Hub, Drive 40A2281 43909-3 Shaft, Output Assembly (Includes 4A & 4B) YZ101549 43909-3a Shaft, Output YZ101457...
Page 166 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-74 NOVEMBER 30, 2005...
Page 167 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- DESCRIPTION Eff Units Wollard Part No. Assy 43910 Group, Yoke Fitting 6C (96105) 40A2230 43910-1 Yoke, 6C YZ4102789 43910-22 O-Ring Kit PAGE 10-75 NOVEMBER 30, 2005...
Page 168 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS NOTE: REF #7 SUCTION TUBE INSTALLATION APPLY LOCTITE #609 TO THE OUT- SIDE DIAMETER OF THE UPPER END OF SUCTION TUBE AND INSIDE DIAM- ETER OF LOCATING HOLE IN THE FRONT FACE OF CASE.
Page 169 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- DESCRIPTION Vendor Part Units Wollard Part No. Assy 44734-40 Group, Case Main (96105) YZ101397 44734-41 Case, Main YZ101241 43911-2 Ball, Steel F7400012D 43911-3 Plug, Expansion F21043SC 43911-4 Plug, Pipe F1900120GVS 43911-5 Plug, Pipe F190034 43911-7...
Page 170 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-78 NOVEMBER 30, 2005...
Page 171 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- DESCRIPTION Units Wollard Part No. Assy 43912 Group, Valve Electric (96105) YZ100597 43912-1 Valve, Electric Assembly YZ100594 43912-8 Gasket Kit, Valve Body (Includes 2A-C) Gasket, Valve Body Capscrew, Socket Head Capscrew, Socket Head 43912-4 Washer, Flat 4003680...
Page 172 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS NOTES: REF #2 BALL TO BE INSTALLED FLUSH TO .03 BELOW FLUSH. REF #14 SHIM MAIN REGULATOR WITH REF #12 SHIMS AS REQ’D PER APPLICABLE TEST SPEC AND MODEL. REF #27 TORQUE STOP NUT TO 115-125 LBS.
Page 173 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- DESCRIPTION Units Wollard Part No. Assy 44734-42 Group, Valve Assembly (96105) YZ100597 43913-1 Body, Valve 40A2520 43913-2 Ball F740007D 43913-3 Washer 40A2510 43913-4 Spring, Outer 40A2563 43913-5 Spring, Inner 40A2564 43913-6 Piston, Accumulator 40B1065 43913-7...
Page 174 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-82 NOVEMBER 30, 2005...
Page 175 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- DESCRIPTION Units Wollard Part No. Assy 44734-43 Group, Retainer Bracket (96105) 40A2061 43914-1 Retainer, Bearing 40A2275 43914-2 Seal Kit (Includes 2A-C) Seal, Oil O-Ring, Arp155 Capscrew PAGE 10-83 NOVEMBER 30, 2005...
Page 176 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-84 NOVEMBER 30, 2005...
Page 177 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- DESCRIPTION Units Wollard Part No. Assy 44734-44 Group, Bracket Flange 6c (96105) 40A2238 44734-47 Flange Kit 43915-5 Capscrew F1003520H8 43915-6 Nut, Hex F1300600U 43915-7 Washer, Lock F16202 PAGE 10-85 NOVEMBER 30, 2005...
Page 178 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-86 NOVEMBER 30, 2005...
Page 179 M200 MB4 Tow Tractor Manual No. 42975 Item Nmc- DESCRIPTION Units Wollard Part No. Assy 44734-45 Group, Charge Pump (96105) 40A2059 43916-1 Pump, Charge Assembly (See pg ) 4102062 43916-11 Gasket Kit, Pump 43916-3 Capscrew F1003052 43916-4 Capscrew F1003080 43916-5 Stud 40A2273 44734-46...
Page 180 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-88 NOVEMBER 30, 2005...
Page 181 Item NMC- DESCRIPTION Units Wollard Part No. Assy 43916-1 Pump, Charge Assembly (96105) 4102062 43917-1 Pump, Charge Complete YZ4102523 43917-7 Bearing & Gear Kit 43917-5 Screw, Set F300848V 43917-6 Plug, Cup F21018SC PAGE 10-89 NOVEMBER 30, 2005...
Page 182 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-90 NOVEMBER 30, 2005...
Page 183 Item NMC- DESCRIPTION Units Wollard Part No. Assy 43918 Pump, Hardware (96105) 40A2158 43918-9 O-Ring & Adapter Kit (Includes 1A-E) Spacer, Sleeve Adapter, Sleeve Assembly O-Ring, ARP250 Capscrew O-Ring, ARP242 43918-4 Plate, Adapter YZ102370 43918-8 Washer, Lock F16204 43918-3 Plug, Shipping F23378 PAGE 10-91 NOVEMBER 30, 2005...
Page 184 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION REPAIR PARTS PAGE 10-92 NOVEMBER 30, 2005...
Page 185 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- DESCRIPTION Units Wollard Part No. Assy 43919 Group, Plate Cover (96105) 4001842 PAGE 10-93 NOVEMBER 30, 2005...
Page 186 M200 MB4 Tow Tractor Manual No. 42975 BRAKE, PARKING CALIPER PAGE 10-94 JULY 31, 2004...
Page 187 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43920 40A2299 Group, Brake Disk Assembly 43920-1 4003783 Caliper, Assembly (22075) 43920-2 4001362 Disk, Brake Funk 43920-3 4002436 Bracket, Support Assembly 43920-4 F2400775 Pin, Clevis 43920-5...
Page 188 M200 MB4 Tow Tractor Manual No. 42975 EXHAUST PAGE 10-96 JANUARY 02, 2003...
Page 189 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-17 Exhaust System 200MB4 NW35606 Clamp, Muffler, 3" 42797 Pipe, Exhaust, Front 42939 Pipe, Exhaust, Middle NW34812 24189N Muffler (Nelson Division) NW023112 Hanger Tail Pipe 42798 Pipe Exhaust, Tail (w/hyd brakes)
Page 190 M200 MB4 Tow Tractor Manual No. 42975 FRAME PAGE 10-98 JANUARY 02, 2003...
Page 191 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42776-2 Frame Weldment 200MB4-1 w/Air Brakes 44525 Frame Weldment 200MB4-2 w/Hydraulic Brakes NW23066 Hood Bumper NW23065 Screw, Hood Bumper 37403 Hood Weldment NW22814 Latch Assembly 37604 Hood Hinge NW34658 Handle, Hood, Black 42782 Panel Side, RH...
Page 192 M200 MB4 Tow Tractor Manual No. 42975 FUEL SYSTEM PAGE 10-100 JANUARY 02, 2003...
Page 193 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-19 Fuel System 42358 Fuel Tank Assembly NW36194 Fuel Tank NW30330 Sending Unit, Fuel Level (includes gasket) F101529 Gasket Comm RHMS, #10-32 x 3/8, Brass Comm Flat Washer, SAE, 3/8 41433...
Page 194 M200 MB4 Tow Tractor Manual No. 42975 HEATER/DEFROSTER PAGE 10-102 JANUARY 31, 2004...
Page 195 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy Comm Bolt F101140 Clamp, Hose, #32 40399 Defroster, Tube 3.1081 Clip, Insulated, 1.75" ID NW21634 Hose, 5/8 ID x .906 OD 144” F101156 Clamp, Hose, #12 NW22828...
Page 196 M200 MB4 Tow Tractor Manual No. 42975 HYDRAULIC RESERVOIR PAGE 10-104 JANUARY 02, 2003...
Page 197 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy NW35852 Plate, Cover, Hydraulic Reserve 12763 Cover, Tank 43414 Fill Unit, w/8" Basket/7.5 DI 166572 Gasket, Tank 41388 Reservoir, Hydraulic 42871 Strainer 201913 Plug, Pipe, 3/8 NPT PAGE 10-105...
Page 198 M200 MB4 Tow Tractor Manual No. 42975 HYDRAULIC DIAGRAM, CUMMINS-FOR HYDRAULIC BRAKES 1 OF 2 42907 PAGE 10-106 JULY 15, 2001...
Page 199 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-9 Hydraulic Asm-For Hydraulic Brakes 91938 Fitting, Hydraulic, Ell, 12MJ-12MB90 90413 Fitting, Hydraulic, 08MJ-08MB 91930 Fitting, Hydraulic, Ell, 08MJ-08MB90 90375 Fitting, Hydraulic, Ell, 08MJLL-08MB90 3.1678 Fitting, Hydraulic, Ell, 16MJ-12MP90 3.2965...
Page 200 M200 MB4 Tow Tractor Manual No. 42975 HYDRAULIC DIAGRAM, CUMMINS-FOR HYDRAULIC BRAKES 2 OF 2 42907 PAGE 10-108 JULY 15, 2001...
Page 201 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy NW35839 20-580-040D1100 Switch, Pressure, Brake Fail (Mico Inc) NW35892 603-1015 Valve, Relief, 2800 PSI (V00534) NW35233 Valve, Accumulator Charge 42391 L25503-R-SB Pump, Hydraulic, 2.05 CID (V00534) NW36354 SE-10 Filter, Oil (1FDW0)
Page 202 HYDRAULIC DIAGRAM, CUMMINS-FOR AIR BRAKES 1 OF 2 43749 PAGE 10-110 JANUARY 02, 2003...
Page 203 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy Hydraulic Diagram, Cummins 91938 Fitting, Hydraulic, Ell, 12MJ-12MB90 90413 Fitting, Hydraulic, 08MJ-08MB 91930 Fitting, Hydraulic, Ell, 08MJ-085MB90 45545 Air/Hydraulic Actuator, Modified 3.1678 Fitting, Hydraulic, Ell, 16MJ-12MP90 1008737 Fitting, Hydraulic, 04MJ-05MB...
Page 204 M200 MB4 Tow Tractor Manual No. 42975 HYDRAULIC DIAGRAM, CUMMINS-FOR AIR BRAKES 2 OF 2 43749 PAGE 10-112 JANUARY 02, 2003...
Page 205 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42391 Pump, Hydraulic, 2.05 CIR NW36354 Filter, Oil NW36355 Head, Oil Filter 41846 Manifold, Hydraulic, #08(8) x #16(2) NW35810 Fitting, Hydraulic, Ell, 16MJ-16FJX90 41388 Reservoir, Hydraulic 166572...
Page 206 M200 MB4 Tow Tractor Manual No. 42975 HYDRAULIC VALVES-FOR HYDRAULIC BRAKES PAGE 10-114 JULY 15, 2001...
Page 207 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy NW35892 603-1015 Relief Valve (V00534) NW35233 06-463-212 Accumulator Charge Valve (Mico Inc) NW35890 606-1094- Priority Valve (V00534) 2500 NW36172 2102-155 Hydraulic Brake Valve (Carlisle Braking Systems) 37407 Accumulators (Fluid Systems Components Inc) 1012697...
Page 208 M200 MB4 Tow Tractor Manual No. 42975 HYDRAULIC VALVES-FOR AIR BRAKES PAGE 10-116 JULY 15, 2001...
Page 209 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy NW35892 Relief Valve NW35890 Priority Valve 43743 289808 Valve, Air Brake Foot w/ TRDL 1012697 Steering Orbit NW35066 Low Air Pressure, 60PSI 45545 Air/Hydraulic Brake Actuator Valve, Modified 43731...
Page 210 M200 MB4 Tow Tractor Manual No. 42975 AIR SYSTEM, AIR CHAMBER AND LINKAGE (1 OF 2) 43840 PAGE 10-118 JULY 31, 2004...
Page 211 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part Part No. Assy NW35073 Governor, Compressor 43504 Dryer, Air, Bendix, AD-IP 43505 Replacement Cartridge, Desiccant NW35063 Valve, Safety, 150 psi NW35927 Valve, Auto Air Drain 43732 Valve, Tractor Protection TP-5 NW35074 Reservoir, Air 836 ci...
Page 212 M200 MB4 Tow Tractor Manual No. 42975 AIR SYSTEM, AIR CHAMBER AND LINKAGE (1 OF 2) 43840 PAGE 10-120 JULY 31, 2004...
Page 213 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part Part No. Assy 3.2283 Fitting, Hydraulic, 04MP-02FP 3.0263 Fitting, Hydraulic, Tee 04FP-04FP-04FP 3.1920 Fitting, Hydraulic, 06MP-04FP 200709 Fitting, Hydraulic, 08MP-06FP 3.1422 Fitting, Hydraulic, Tee 06FP-06FP-06MP 3.0248 Fitting, Hydraulic, Ell 04MP-04FP90 43802 Fitting, Air, Ell 06T-06MP90 Brass...
Page 214 M200 MB4 Tow Tractor Manual No. 42975 LIGHTS - HEADLIGHT PAGE 10-122 JULY 15, 2001...
Page 215 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy NW33813 Light, Head (1CW22) 43056 78155 Bulb, H4 12V 60/55W, 78155 (Hella) (1CW22) 43055 Connector, 87274 (Hella) PAGE 10-123 JULY 15, 2001...
Page 216 M200 MB4 Tow Tractor Manual No. 42975 LIGHTS - REAR PAGE 10-124 JULY 15, 2001...
Page 217 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy NW35843 91740 Grommet (81834) NW35842 62271 Back-up/Work Light Assembly, 2-Wire, Clear-w/Hydraulic Brakes (81834) NW35844 52772 Tail/Stop Light Assembly, 3-Wire, Red-w/Hydraulic Brakes (81834) NW35844 52772 Tail/Stop Light Assembly, 3-Wire, Red-w/Air Brakes (81834)
Page 218 M200 MB4 Tow Tractor Manual No. 42975 ROTATING AMBER LIGHT PAGE 10-126 JULY 15, 2001...
Page 219 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy NW31334 R5700LA Light, Amber (62465) NW34176 511005 Rocker Switch (65439) NW35384 596628 Switch Insert, Beacon, Green (65439) 38495 R5012BH Bulb, 55 Watt 38493 Lens, Beacon, Amber 38494...
Page 220 M200 MB4 Tow Tractor Manual No. 42975 SPOTLIGHT FOR CAB OPTION PAGE 10-128 JULY 15, 2001...
Page 221 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 26797E Spotlight Option NW32893 7301380 Light, Spot (V00523) NW32893-1 7309530 Replacement Switch For Spot Light Comm Wire, 16 Ga, Black 14" Comm Terminal Comm Terminal, Ring...
Page 222 M200 MB4 Tow Tractor Manual No. 42975 TURN SIGNAL OPTION PAGE 10-130 JULY 15, 2001...
Page 223 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-24 Turn Signal Assembly200MB4 Light Assembly NW30220 Light, Amber Turn Signal F101550 Connector, 2-Position, Female F101552 Terminal, Male F101793 Loom, 1.350 ID Flex Guard 11”...
Page 224 M200 MB4 Tow Tractor Manual No. 42975 RADIATOR PAGE 10-132 JULY 15, 2001...
Page 225 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-15 Cooling System 200MB4 42774 Shroud, Radiator 42847 Bracket, Shroud Mount 10384.14 Hose Assembly #16L, 73", ST/ST 10384.39 Hose Assembly #16L, 88", ST/45 3.2118 Fitting, Hydraulic, 16MJ-12MP F101161...
Page 226 M200 MB4 Tow Tractor Manual No. 42975 SEATS PAGE 10-134 JANUARY 02, 2003...
Page 227 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-8 Seat Assembly 200MB4 NW23843 Seat Assembly, w/Slide (0X0P8) F9549 Flat Washer, 5/16 F9546 Lock Washer, 5-16 F9547 Hex Nut, 5/16-18 NW34728 Seat Belt 42499 Seat...
Page 228 M200 MB4 Tow Tractor Manual No. 42975 SHIFTER PAGE 10-136 JULY 31, 2003...
Page 229 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Unit Wollard Part No. Part No. Assy 42480 RCQ100 Control, Shift, Funk (United Equipment Accessories) NMC2 42480-1 RCFA007662 Aluminum Casting 42480-2 RCAB007662 Plate, Switch Mounting 42480-3 RCFA013371G0 Spacer, Aluminum 42480-4 RCPADD7883A Decal, Left Side...
Page 230 M200 MB4 Tow Tractor Manual No. 42975 STEERING PAGE 10-138 JULY 15, 2001...
Page 231 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy NW35372 Column, Steering, 10" w/Horn 150526 Nut, Steering Wheel 202736 Button, Horn NW36491 Wheel, Steering 304542 Turn Signal Switch, Optional Switch Turn Signal NW35692 Clamp, Muffler, 1-3/8 NW35603...
Page 232 M200 MB4 Tow Tractor Manual No. 42975 TRANSMISSION & SPEEDOMETER SENDER Item NMC- Vendor Nomenclature Unit Wollard Part No. s Per Part No. Assy 43098 YZ4102792 Sender, Speedometer (Funk Manufacturing Co) PAGE 10-140 JULY 15, 2001...
Page 233 WHEELS & TIRES Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-22 Wheel/Tire Assembly 200MB4 41146 Tire, 10.00 R20, 16 Ply 38924 Wheel 204610 Nut, Wheel, M22 x 1.5 Fitting 44417 Wheel/Tire Ass 44420 Tube, Radial Tire 44421 Flap, Radial Tire (included with item 4) PAGE 10-141...
Page 234 M200 MB4 Tow Tractor Manual No. 42975 INSTRUMENT PANEL-FOR HYDRAULIC BRAKES PAGE 10-142 JULY 31, 2004...
Page 235 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-4 Panel Assembly, 200MB4-For Hydraulic Brakes 43088 Instrument Panel NW36477 Instrument Panel Hinge 37153 Indicator, Axle Direction 37213 Decal, Front Axle Position 37214 Decal, Rear Axle Position F104281...
Page 236 M200 MB4 Tow Tractor Manual No. 42975 INSTRUMENT PANEL-FOR AIR BRAKES ALARMS PAGE 10-144 JULY 31, 2004...
Page 237 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T446832-4 Panel Assembly Instrument 200MB4-1 43579 Panel Instrument 200MB4-1 43580 Hinge, Instrument Panel 37153 Gauge, Axle Position 37213 Decal, Front Wheel Position 37214 Decal, Rear Wheel Position F104281...
Page 238 M200 MB4 Tow Tractor Manual No. 42975 RELAYS, CIRCUIT BREAKERS & MODULES PAGE 10-146 JULY 31, 2004...
Page 239 M200 MB4 Tow Tractor Manual No. 42975 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy Electrical Assembly, Chassis 43144 3926828 Module, Engine Computer 43145 3916301 Relay, Pre-heater 43147 3622064 Fuse Link 43146 3926913 Harness, Cummins Engine F101567 Flasher, 12V, 3 Terminal 2.1401 Solenoid, 12V Cotnin, 80 Amp...
Page 240 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 1 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part Part No. Assy 42914 Harness, Dash I, 200MB4 PAGE 10-148 JULY 15, 2001...
Page 241 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 2 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42915 Harness, Dash II, 200 MB4 PAGE 10-149 JULY 15, 2001...
Page 242 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 3 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42916 Harness, Engine, 200 MB4 PAGE 10-150 JULY 15, 2001...
Page 243 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 4 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42918 Harness, Light-Ground, 200MB4 42919 Harness, Positive, 200MB4 42920 Harness, Breaker, 200MB4 42921 Harness, Ignition 42922 Harness, Heater, 200 MB4 PAGE 10-151 JULY 15, 2001...
Page 244 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 5 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42917 Harness, Steering, 200MB4 PAGE 10-152 JULY 15, 2001...
Page 245 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 6 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 42979 Harness, Rear PAGE 10-153 JULY 31, 2004...
Page 246 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 7 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43897 Harness, Dash I 200MB4-1 PAGE 10-154 JULY 31, 2004...
Page 247 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 8 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43898 Harness, Dash II 200MB4-1 PAGE 10-155 JULY 31, 2004...
Page 248 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 9 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43899 Harness, Dash III 200MB4-1 PAGE 10-156 JULY 15, 2001...
Page 249 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 10 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43900 Harness, Rear I 200MB4-1 PAGE 10-157 JULY 31, 2004...
Page 250 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 11 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43901 Harness, Rear II 200MB4-1 PAGE 10-158 JULY 15, 2001...
Page 251 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 12 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43922 Harness, Low Air Pressure 200MB4-1 PAGE 10-159 JULY 15, 2001...
Page 252 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 13 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 43932 Harness, Breakers, 200MB4-1 PAGE 10-160 JULY 15, 2001...
Page 253 M200 MB4 Tow Tractor Manual No. 42975 ELECTRICAL HARNESS 14 OF 14 Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 44782 Harness, Park Brake Shut Down M200MB4 PAGE 10-161 JULY 31, 2004...
Page 254 M200 MB4 Tow Tractor Manual No. 42975 HITCH, COUPLER, PINTLE HOOK, OPTION Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy T427979-21 Hitch, Coupler, Pintle Hook T464359-21 Hitch Asm, Pintle Hook, 200MB4 38906 PH-30 Hitch, Pintle Hook, Holland, Option NW22773 PH-T60-AOL-8 Hitch, Pintle Hook 30,000...
Page 255 M200 MB4 Tow Tractor Manual No. 42975 WINTERIZATION KIT Item NMC- Vendor Nomenclature Units Wollard Part No. Part No. Assy 44350 Winterization System, Opt 41855 Heater, Block, 3/4 NPT 41856 Cord, Block Heater For Cummins Bracket, Cord 44625 Heater, Immersion 562A54 Placard 44627...
Page 256 M200 MB4 Tow Tractor Manual No. 42975 This Page Intentionally Blank PAGE 10-164 JULY 31, 2004...
Page 257 200MB4V2 Tow Tractor Manual No. 44820 11 MANUFACTURERS INFORMATION This chapter contains the following OEM publications Transmission, Funk, 2000 Series Service Manual Axle, Front And Rear, Dana Spicer (Clark Hurth), Maintenance and Repair Manual, 212 MO212S20 Hydraulic Brake Master Cylinder Service Instructions, Mico Hydraulic Brake Power Assist Service Instructions, Mico Air/Hydraulic Actuators, Mico, Part No.
Page 258 200MB4V2 Tow Tractor Manual No. 44820 This Page Intentionally Blank. PAGE 11-2 MANUFACTURERS INFORMATION NOVEMBER 30, 2005...
Page 259 2000 Series Service Manual For complete service information also see: 2000 Series Transmission Manual..4003558 FunkManufacturingCompany CTM195 (28JUN99) 4003557 LITHO IN U.S.A.
Page 260 Introduction FOREWORD This manual is written for an experienced technician. Information is organized in groups for the various Essential tools required in performing certain service components requiring service instruction. At the work are identified in this manual and are beginning of each group are summary listings of all recommended for use.
Page 261 Contents 2000 Series Transmission Group 05—Safety Group 10—General Information Group 15—Oil Recommendation Group 100—Test and Troubleshooting INDX All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice.
Page 262 Contents INDX CTM195 (28JUL99) 2000 Series Transmission 072899 PN=2...
Page 263 2000 Series Transmission Contents Page Page Group 05—Safety Put Transmission in Storage ....10-18 Recognize Safety Information ....05-1 Remove Transmission from Storage .
Page 264 Contents Page Converter-to-Engine Dimensions ... . 100-18 Dimensional Check ..... . 100-19 Dimensional Check .
Page 265: Recognize Safety Information
Group 05 Safety RECOGNIZE SAFETY INFORMATION This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. DX,ALERT –19–07DEC88–1/1 PREPARE FOR EMERGENCIES Be prepared if a fire starts.
Page 266: Work In Ventilated Area
Safety WORK IN VENTILATED AREA Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, open the doors and get outside air into the area.
Page 267: Using High-Pressure Washers
Safety USING HIGH-PRESSURE WASHERS IMPORTANT: Directing pressurized water at electronic/electrical components or connectors, bearings and hydraulic seals, fuel injection pumps or other sensitive parts and components may cause product malfunctions. Reduce pressure, and spray at a 45 or 90 degree angle. DPSG,YZ07927,186 –19–04MAR99–1/1 USE PROPER LIFTING EQUIPMENT Lifting heavy components incorrectly can cause severe...
Page 268: Using Special Tools
Safety USING SPECIAL TOOLS Faulty or broken tools can result in serious injury. When constructing tools, use proper, quality materials and good workmanship. Do not weld tools unless you have the proper equipment and experience to perform the job. Special Tools DPSG,YZ07927,122 –19–06JUL99–1/1 SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground...
Page 269: Handle Fluids Safely-Avoid Fires
Safety HANDLE FLUIDS SAFELY—AVOID FIRES When you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris. Do not store oily rags;...
Page 270: Prevent Acid Burns
Safety PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2.
Page 271: Avoid High-Pressure Fluids
Safety AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
Page 272 Safety 05-8 CTM195 (28JUL99) 2000 Series Transmission 072899 PN=14...
Page 273: Specifications
Group 10 General Information SPECIFICATIONS Item Measurement Specification 2000 Series Transmission Hydraulic transmission fluid. Filter Remote mounted spin-on type filter. Transmission Operating Conditions Maximum input speed (3000 rpm) Test input speed (2000 rpm) at a converter out temperature of 40.6— 51.7°C (105—125°F).
Page 274: Model Indentification
General Information MODEL INDENTIFICATION 2000 Model Indentification DPSG,YZ07927,124 –19–08JUL99–1/1 10-2 CTM195 (28JUL99) 2000 Series Transmission 072899 PN=16...
Page 275: Parts Ordering
General Information PARTS ORDERING Should repair parts be required, please specify the model, specification, serial numbers and equipment numbers of your unit. The identification plate is located on the top of the front cover (refer to “2000 SERIES TRANSMISSION COMPONENT IDENTIFICATION” this group for location). All information on identification plate is needed when contacting FUNK.
Page 276: 2000 Series Powershift Transmission Theory Of Operation
General Information 2000 SERIES POWERSHIFT TRANSMISSION THEORY OF OPERATION The Series 2000 Shift-O-Matic is a six speed forward, need for adjustment. Each clutch uses a composition three speed reverse transmission. However, several friction plate and a polished steel reaction plate. different ranges can be achieved such as: 4-1, 5-1, 3-3 etc.
Page 277: 2000 Series Transmission Component Identification
General Information 2000 SERIES TRANSMISSION COMPONENT IDENTIFICATION 2000 Series Identification A — Laminated Drive Plate I — Location for Customer Supplied Dip Stick B — Front Cover J — Output Yoke C — Serial Tag Location K — Converter D — Charge Pump L —...
Page 278: 2000 Series Transmission Port Identification
General Information 2000 SERIES TRANSMISSION PORT IDENTIFICATION 2000 Series Port Identification A — Pump Out to Filter D — Auxiliary Pump Drive B — To Control Valve from Filter E — Converter to Heat Exchanger C — Charge Pump with Auxiliary Disconnect F —...
Page 279: 2000 Series Clutch Gear Identification
General Information 2000 SERIES CLUTCH GEAR IDENTIFICATION 2000 Clutch Gears A — Reverse Gear E — Third Gear B — Forward Hi Range F — Output C — Forward Lo Range G — First Gear D — Second Gear DPSG,YZ07927,117 –19–30JUN99–1/1 10-7 CTM195 (28JUL99) 2000 Series Transmission...
Page 280: 2000 Series Clutch Location
General Information 2000 SERIES CLUTCH LOCATION LONG DROP Clutch Location - Long Drop A — First Stage Clutch Assembly C — Third Stage Clutch Assembly B — Second Stage Clutch Asembly D — Output Assembly DPSG,YZ07927,118 –19–30JUN99–1/1 10-8 CTM195 (28JUL99) 2000 Series Transmission 072899 PN=22...
Page 281: Operation
General Information OPERATION Like all mechanical equipment, the Shift-O-Matic Drive and oil cleanliness. The type of service and operating will need attention and servicing. Routine checks will conditions shall determine the maintenance interval. help prevent down time. The operator can aid in However, as previously stated, it is especially preventative maintenance by reporting weak or important that the oil be kept clean.
Page 282: Metric Bolt And Cap Screw Torque Values
General Information METRIC BOLT AND CAP SCREW TORQUE VALUES Metric Applies to non-lubricated plain or zinc plated fasteners. Size Class 8.8 Class 10.9 N •m lb-ft N•m lb-ft 10.4 15.3 11.3 1072 1450 1103 2129 1570 2533 1927 3721 2744 NOTE: Torque tolerance is ±...
Page 283: Unified Inch And Cap Screw Torque Values
General Information UNIFIED INCH AND CAP SCREW TORQUE VALUES Size Grade 5 Grade 8 N•m lb-ft N•m lb-ft 1/4-20 11.1 11.6 1/4-28 12.8 13.3 5/16-18 16.9 23.9 5/16-24 18.7 26.4 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9...
Page 284: Service Recommendations For Flat Face O-Ring Seal Fittings
General Information NOTE: Torque tolerance is ± 20% Torque values listed are for general use only. UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES DO NOT use these values if a different torque value or chart meet Funk Engineering Procedures Manual tightening procedure is given for a specific application.
Page 285: Service Recommendations For O-Ring Boss Fittings 1
General Information SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS ANGLE FITTING 1. Back-off lock nut (A) and back-up washer (B) completely to head-end (C) of fitting. 2. Turn fitting into threaded boss until back-up washer contacts face of boss. NOTE: Do not allow hoses to twist when tightening fittings.
Page 286: Suggested Wrenching Torque For Tapered Pipe Thread 1
General Information SUGGESTED WRENCHING TORQUE FOR TAPERED PIPE THREAD TAPERED PIPE THREAD WITH SEALANT CHART Thread Size N• m lb-ft 1/16-27 UNF 1/8-27 UNF 1/4-18 UNF 3/8-18 UNF 1/2-14 UNF 3/4-14 UNF 1-11 1/2 UN 1-1/4-11 1/2 UN 1-1/2-11 1/2 UN 2-11 1/2 UN TAPERED PIPE THREAD WITHOUT SEALANT CHART Thread Size...
Page 287: Service Recommendations For O-Ring Boss Fittings 1
General Information SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS STRAIGHT FITTING 1. Inspect O-ring boss seat for dirt or defects. 2. Lubricate O-ring with petroleum jelly. Place electrical tape over threads to protect O-ring. Slide O-ring over tape and into O-ring groove of fitting. Remove tape. 3.
Page 288: Check Oil Lines And Fittings
General Information CHECK OIL LINES AND FITTINGS CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
Page 289: Cold Weather Operation
General Information COLD WEATHER OPERATION IMPORTANT: Viscosity grade selection is critical for cold weather operation of the transmission. Preheat procedures are required when operating transmission below the oil’s MINIMUM critical temperature which is viscosity grade dependent. NOTE: Refer to AIR TEMPERATURE RANGE chart for the MINIMUM transmission operating temperature viscosity grades.
Page 290: Towing The Vehicle
General Information TOWING THE VEHICLE AVOID DAMAGE TO TRANSMISSION: • Run engine at idle speed to lubricate the clutches. — Do not exceed normal vehicle speeds while towing. • If the engine cannot be run: —Disconnect drive line from transmission. •...
Page 291: Remove Transmission From Storage
General Information REMOVE TRANSMISSION FROM STORAGE • Wash off all external grease with a safety solvent. • Remove covers or tape from all openings. • Drain transmission completely. • Tag transmission to indicate it needs to be filled with oil after installing in vehicle.
Page 292 General Information 10-20 CTM195 (28JUL99) 2000 Series Transmission 072899 PN=34...
Page 293: Recommended Oil
Group 15 Oil Recommendation RECOMMENDED OIL Ambient Temperature/Oil Specifications Above -23°C (-10°F) Hydraulic Transmission Fluid Type C-4 (except grade 30) Below-23°C (-10°F) Hydraulic Transmission Fluid Type C-4 (except grade 30) auxiliary preheat required to raise temperature in the sump to above -23°C (-10°...
Page 294: Fill The 2000 Series Transmission With Oil
Oil Recommendation FILL THE 2000 SERIES TRANSMISSION WITH OIL • Engage parking brake, block wheels. AFTER INSTALLING TRANSMISSION IN VEHICLE: • Put transmission in neutral. • Remove oil fill plug (refer to “2000 SERIES IMPORTANT: The oil level is always checked with the engine running at idle speed, the TRANSMISSION COMPONENT IDENTIFICATION”...
Page 295: Intervals For Changing Transmission Oil And Filters
Oil Recommendation INTERVALS FOR CHANGING TRANSMISSION OIL AND FILTERS IMPORTANT: Change oil and filter after the first 20 IMPORTANT: When stalling the converter make hours of transmission operation. The sure the transmission is in high oil and filter change intervals given gear, the vehicle brakes set, and the here are for normal service immediate area is clear of personnel...
Page 296: Oil Temperature Warning Signal
Oil Recommendation OIL TEMPERATURE WARNING SIGNAL • If the oil temperature gauge, indicating the converter • The transmission oil temperature should soon lower oil-out temperature, rises to 115°C (230°F) or the to the engine water temperature, or if an air-to-oil transmission oil temperature warning light comes on, exchanger is used, the temperature should soon stop the vehicle immediately.
Page 297: Suction Leak Test
Group 100 Test and Troubleshooting SUCTION LEAK TEST Some indications of a suction leak includes: in the pump port. 3. Start the engine. • Erratic oil pressure, Look for rapid fluctuation of 4. See if there is an indication of erratic oil pressure. gauges.
Page 298: Solenoid Charged And Gear Engaged
Test and Troubleshooting SOLENOID CHARGED AND GEAR ENGAGED LONG DROP 2000 Series Solenoid/Gear Selection The numbers on the valve shows what solenoid is charged and what clutch gear is activated. DPSG,YZ07927,119 –19–30JUN99–1/1 100-2 CTM195 (28JUL99) 2000 Series Transmission 072899 PN=40...
Page 299: Solenoid Valve Operation For 6 Forward 3 Reverse
Test and Troubleshooting SOLENOID VALVE OPERATION FOR 6 FORWARD 3 REVERSE Before troubleshooting the electric circuit of the valve, the table shows what solenoids are charged when that gear is selected. 2000 Series 6 Speeds Forward 3 Speeds Reverse 5.2 Gear Set Input Rotation E (CCW) * Clutch 5 &...
Page 300 Test and Troubleshooting SOLENOID VALVE OPERATION FOR 3 FORWARD 3 REVERSE 2000 Series 3 Speeds Forward 3 Speeds Reverse 5.2 Gear Set Input Rotation E (CCW) * Clutch 5 & 6 Forward and Clutch 4 Reverse Direction Solenoids Short Drop (9 5/8 in. Drop) Long Drop (18 5/8 in.
Page 301: Solenoid Valve Operation For 3 Forward 3 Reverse
Test and Troubleshooting SOLENOID VALVE OPERATION FOR 3 FORWARD 3 REVERSE The model 2000 with 3 forward and 3 reverse speeds, NOTE: In some vehicles, forward and reverse utilizes directional headset gears on 1st and 2nd stage solenoids may be reversed depending on shafts.
Page 302: Clutch Solenoid Voltage Requirements
Test and Troubleshooting CLUTCH SOLENOID VOLTAGE REQUIREMENTS Checks must be at the valve. Clutch Solenoid Voltage Requirements Nominal Voltage Allowable Voltage 4.8—7.2 V 9—14V 23—26V Current Draw 2 amps 1 amp Current Draw Max. 3.2 amps 2.29 amps 1.4 amps 1.72 ohm ±...
Page 303: Pressure And Flow Checks At Other Locations
Test and Troubleshooting PRESSURE AND FLOW CHECKS AT OTHER LOCATIONS Pump out flow at 2000 rpm, 40.6—51.7°C (105— NOTE: Full throttle stall speeds will vary depending on 125°F) is 74.5 Lpm (19.6 gpm). the engine and torque converter being used. Check with the vehicle manufacturer for stall Converter out flow at 2000 rpm, 40.6—51.7°C (105—...
Page 304: Setting The Clutch Pressure
Test and Troubleshooting SETTING THE CLUTCH PRESSURE Clutch Pressure On initial assembly of the pressure regulator, install clutch pressure is below 1380 kPa (200 psi) add one two 7.62 mm (.030 in) shims. 7.62mm (.030 in) shim. NOTE: A maximum of five shims may be used. Advance the engine speed to 2000 rpm, with the same temperatures and check the clutch pressure to be To adjust the clutch pressure, remove the regulator...
Page 305: Erratic Oil Pressure
Test and Troubleshooting ERRATIC OIL PRESSURE Symptom Problem Solution Erratic oil pressure. Low oil level. Add oil to proper level. *Pump gasket not sealing. Replace gasket. *Oil passage cover plate leaking in Replace seal, apply sealant per front cover. instructions in assembly manual. *Foreign object in suction port.
Page 306: Low Oil Pressure
Test and Troubleshooting LOW OIL PRESSURE IN ALL GEARS Symptom Problem Solution Low oil pressure in all gears. Sticking main regulator valve. Clean main regulator valve. Oil pressure set too low. Add shims (5 maximum). “O”ring on charge pump mount Replace “O”ring.
Page 307: In One Gear
Test and Troubleshooting LOW OIL PRESSURE IN ONE GEAR Symptom Problem Solution Low pressure on one gear but all Contaminated solenoid valve spool. Disassemble and clean entire control right in other gears. valve. Replace filter and transmission fluid. Broken wire to one solenoid, or dirty Repair wire (see solenoid chart for connection.
Page 308: Vehicle Will Not Move
Test and Troubleshooting VEHICLE WILL NOT MOVE Symptom Problem Solution Vehicle will not move but all Voltage to wrong solenoids on Check wiring and connectors. pressures are normal. control valve. No voltage to all solenoids. Check wiring, controller and connectors. Voltage to all solenoids.
Page 309: Filter Or Filter Lines
Test and Troubleshooting FILTER OR FILTER LINES Symptom Problem Solution Filter or filter oil lines blow out. Hose bends too sharp. Reroute hoses. Defective hose Replace hose. Main regulator valve stuck. Clean valve, change filter and oil. Filter base plumbed wrong. Double check that the oil flow is going in the direction indicated by the arrow on top of oil filter base.
Page 310: Clutch Pressure Does Not Return
Test and Troubleshooting CLUTCH PRESSURE DOES NOT RETURN IN ALL CLUTCHES Symptom Problem Solution Clutch selected pressure does Contaminated solenoid valve spool. Clean valve and replace oil and not return to normal. filter. Accumulator spring defective. Replace spring. Primary pump defective. Replace primary pump.
Page 311: Oil Blows Out
Test and Troubleshooting OIL BLOWS OUT Symptom Problem Solution Blows oil out of breather or dip Transmission over filled with oil. Establish proper oil level (check front stick tube. seal on auxiliary driven hydraulic pump if installed). Converter seal ring broken. Remove transmission and install new seal ring on converter hub.
Page 312: No Power
Test and Troubleshooting NO POWER Symptom Problem Solution Transmission pressure checks Converter sprag clutch damaged or Disassemble converter and inspect okay, but has no power and installed wrong. (see assembly manual for correct possibly overheating. installation.) Converter relief valve broken. Replace relief valve.
Page 313: Four Wheel Drive Will Not Engage
Test and Troubleshooting FOUR WHEEL DRIVE WILL NOT ENGAGE INTERNAL DISCONNECT ONLY Symptom Problem Solution Four wheel drive will not engage. Solenoid stuck open. Repair or replace solenoid. Check wiring diagram and connectors. Damaged or missing spring. Replace or install spring. Bleed port blocked.
Page 314: Converter-To-Engine Dimensions
Test and Troubleshooting CONVERTER-TO-ENGINE DIMENSIONS Converter to Engine DPSG,YZ07927,116 –19–28JUN99–1/1 100-18 CTM195 (28JUL99) 2000 Series Transmission 072899 PN=56...
Page 315: Dimensional Check
Test and Troubleshooting DIMENSIONAL CHECK When the following conditions occur dimensional checks must be done. • An oil leak at the weep hole in the transmission bell housing. • An oil leak at the drain hole (if any) in the engine flywheel housing.
Page 316: Dimensional Check Ref 3
Test and Troubleshooting DIMENSIONAL CHECK REF 3 Standard length pilot sleeves — dimension “H”, are set .01 in) requires a 14.22 mm (.56 in) longer standard up for dimension “Z” 46.23 ± .25 mm (1.82 ± .01 in) sleeve. from the flywheel mounting face to the pilot bore 2.
Page 317: Converter Assembly Installation
Test and Troubleshooting CONVERTER ASSEMBLY INSTALLATION Converter assembly installation into transmission if this point, rock it back and forth and turn the separated from transmission. converter slightly to allow the splines and/or gears to line up. 1. Place a light coat of grease on the converter IMPORTANT: Do not at any time force the impeller hub gear, and the converter hub seal ring.
Page 318: Transmission To Engine
Test and Troubleshooting TRANSMISSION TO ENGINE Installing the transmission to the engine 3. Push the transmission up to the engine. 4. Bolt up the transmission to the engine flywheel 1. Rotate the engine flywheel until one of the through housing. drilled holes is aligned with the flywheel housing 5.
Page 319 Index Page Page Shift-O-Matic Operation of ......10-9 Rules of operation..... . 10-9 Clutch Solenoid Valve Pressure setting .
Page 320 Index Page Excessive Pressure....100-9 Excessive noise ..... 100-14 Filter and lines .
Page 321 2000 Series Service Manual CTM195 (28JUL99)

NMC-WOLLARD MB-4 200-DF Operation, Maintenance And Parts Manual

Table of Contents

Introduction and Description of Tractor

2 Operation

Preventive Maintenance and Guidelines for Repair

5 Transmission

8 Brakes

Axles, Drive Shafts, and Wheels

Illustrated Parts Breakdown

2000 Series Transmission

Quick Links

Chapters

Related Manuals for NMC-WOLLARD MB-4 200-DF

Summary of Contents for NMC-WOLLARD MB-4 200-DF

Table of Contents