NMC-WOLLARD 100 Manuals

NMC-WOLLARD 100 Manuals

Manuals and User Guides for NMC-WOLLARD 100. We have 1 NMC-WOLLARD 100 manual available for free PDF download: Operation, Maintenance And Parts Manual

NMC-WOLLARD 100 Operation, Maintenance And Parts Manual

NMC-WOLLARD 100 Operation, Maintenance And Parts Manual (848 pages)

AIRCRAFT/INDUSTRIAL TOW TRACTOR

Brand: NMC-WOLLARD | Category: Tractor | Size: 33.9 MB

Table of Contents

Nmc-Wollard

6
- Table of Contents
  6
- Introduction
  7
- Revision Record
  7
- Revision Highlights
  8
- Page Effectivity
  15
- Configuration
  23
- Effectivity Code
  26
Nmc-Wollard Chapter 1 General Information and Operating Instructions

27
- Description
  29
- Product Safety
  29
- Safety Decals
  30
- General Safety Precations
  32
- Cooling Sytem
  34
- Description of the Tractor
  34
- Engine
  34
- Equipment Description
  34
- Frame
  34
- Intended Use
  34
- Transmission
  34
- Fuel System
  35
- Lubrication System
  35
- Torque Converter
  35
- Air Cleaner
  37
- Alternator
  37
- Battery
  37
- Current Regulator
  37
- Electrical System
  37
- Exhaust System
  37
- Governor
  37
- Starter
  37
- Instrument Panel
  38
- Lights and Accessories
  38
- Brake System
  44
- Rear Axle
  44
- Steering System - Units with AT542 Transmission
  45
- Steering System - Units with C6 Transmission
  45
- Operation
  47
- Operator's Controls
  47
- Pre-Operation Check
  47
- Understand the Controls and Instruments
  47
- Instruments
  48
- Operating the Engine
  48
- Starting the Engine
  48
- Charging the Battery
  49
- Hard Starting
  49
- Engine Performance
  51
- Jump Starting the Tractor
  51
- Driving the Tractor
  52
- Shutting down the Tractor
  53
- Emergency Stopping
  54
- Towing the Tractor
  54
- Rear-Wheel Drive, Two-Wheel Steer, Towing Tractor
  55
- Specifications and Capabilities
  55
- Engine, Deutz
  56
- Engine, Kubota
  56
- Engine, Perkins
  56
- Engine, Zenith
  56
- Engines, Cummins
  56
- Transmission, Allison
  57
- Transmission, Gm
  57
- Brakes
  58
- Electrical
  58
- Frame and Body
  58
- Instrumentation & Controls
  58
- Standard Equipment
  58
- Optional Equipment
  59
- Dimensional Data
  60
- Shipping
  61
- Towing the Tractor
  61
- Day Storage
  63
- Storage
  63
- Storage for 90 Days or Longer
  63
- Removing the Machine from Storage
  64
Nmc-Wollard Chapter 2 Maintenance

65
- Chapter Contents
  69
- Servicing
  69
- Bolt Tightening Data
  71
- Periodic Maintenance and Inspection
  72
- Fluids and Capacities and Ambient Temperature Ranges
  73
- Preventative Maintenance Schedule
  74
- Coolant Leaks
  77
- Coolant Level
  77
- Daily Service
  77
- Empty Air Cleaner Dust Cup (if Conditions Are Extremely Dusty)
  77
- Engine Oil Level
  77
- Fuel Leaks
  77
- Inspect for Transmission Oil Leaks
  77
- Lights
  77
- Brake Pedal Free Play
  78
- Cummins Diesels - Specific Procedures
  78
- Rear Axle Oil Leaks
  78
- Tire Condition and Pressure
  78
- Water Separator
  78
- Change Engine Oil and Oil Filter
  79
- Clean Crankcase Inlet Air Cleaner
  79
- Every 100 Operating Hours - Gas Models
  79
- Every 250 Operating Hours or 3 Months
  79
- Transmission Oil
  79
- Inspect Drive Shaft, Steering, Suspension, and Front Axle Components
  80
- Lubricate Grease Fittings
  80
- Inspect Brakes
  81
- Inspect Muffler, Exhaust, and Tail Pipe
  82
- Instructions for Cleaning Spark Arrester/Exhaust System
  82
- Change Engine Oil and Oil Filter - Diesel
  83
- Check Air Cleaner Restriction
  83
- Change Fuel Filter Element - Perkins
  84
- Clean Fuel Pump Strainer - Perkins
  84
- Replace Air Cleaner Element
  84
- Replace Spark Plugs - Gas Models, Zenith
  84
- Batteries
  85
- A Sound Battery Is a Must
  87
- Alternator
  87
- Voltmeter
  87
- Belt Tension and Condition
  88
- Chapter 2 Maintenance April 15, 2012
  88
- Every 500 Operating Hours or 6 Months
  88
- Installing or Adjusting Belts
  88
- Inspect Linings, Pads, Calipers, Wheel Cylinders, Etc
  89
- Rear Axle Oil Level Check
  89
- Every 1000 Hours or 1 Year
  92
- Inspect Wiring, Battery, and Cables
  92
- Toe-In Adjustment
  92
- Wheel Bearings
  93
- Transmission - Allison
  103
- Shift Inhibitor Adjustment
  111
- Adjust Valves
  112
- Change Coolant
  112
- Changing Axle Oil
  112
- Every 2500 Operating Hours or 2 Years
  112
- Inspect Injectors - Diesels
  112
- Bleeding the Brakes
  113
- Bleeding the Power Steering System
  115
- Brake Pedal Adjustment
  116
- Low Oil/High Temp. Opt. Gauges - Set for Cummins Datcon
  116
- Lpg Maintenance
  119
- Problem Diagnosis
  123
- Steering System Overview - Used with C6 Transmission
  123
- Trouble Shooting
  123
- Before Servicing the Steering System
  124
- Power Steering System - Used with At545 Transmission
  124
- System Pressure Test
  124
- Diagnostics, Steering and Brakes
  126
- Hydraulic Leak Test
  126
- Power System Test
  126
- Brake System Trouble Shooting Chart
  127
- Check Valve
  131
- Equalizer Valve
  131
- Stoplight Switch
  131
- Brake Lines and Fittings
  132
- LPG System Trouble Shooting
  133
- Optional Lpg Fuel System
  133
- Rear Axle
  153
- Removal and Installation
  153
- Removal of Rear Axle with Spring Suspension
  153
- Removal of Rear Axle Without Springs
  153
- Disassembly of Differential and Drive Pinion
  154
- Cleaning and Inspection
  155
- Disassembly of Wheel End
  155
- Reassembly of Wheel End
  156
- Repair
  156
- Reassembly of Differential
  158
- Installation of Rear Axle with Springs
  159
- Installation of Rear Axle Without Springs
  159
- Drive Shaft
  161
- Installation
  161
- Rear Suspension
  161
- Removal
  161
- Engine/Transmission Removal
  162
- Installation
  162
- Radiator
  162
- Removal
  162
- Transmission and Torque Converter Removal
  164
- Transmission and Torque Converter Installation
  166
- Cleaning and Inspection
  168
- Fuel Tank
  168
- Removal and Disassembly
  168
- Reassembly
  169
- Repair or Replacement
  169
- Installation
  170
- Removal
  170
- Steering Gear Assembly
  170
- Installation
  171
- Power Steering Pump
  171
- Removal
  171
- Steering Column Assembly
  171
- Front Suspension
  172
- Installation
  172
- Removing the Leaf Springs
  172
- Cleaning and Inspection
  173
- Front Axle Assembly
  173
- Installation
  173
- Removal
  173
- Assembly
  174
- Disassembly
  174
- Installation
  175
- Setting Stops on New Axle
  177
- Setting Pitman Arm Stops
  178
- Alternator
  179
- Drag Link
  179
- Installation
  179
- Removal
  179
- Repairs
  181
- Universal Joint Repair
  181
- Wheels and Tires
  182
- Disassembly
  183
- Removal
  183
- Assembly
  184
- Inspection and Cleaning
  184
- Repair
  184
- Installation
  185
- Installation
  188
- Rear Axle Wheel Hub Seal Replacement
  188
- Rear Suspension
  188
- Removal
  188
- Adjustments
  190
- Transmission Neutral/Backup Switch
  190
Overhaul

193
- Cleaning
  195
- General Repair
  195
- Guidelines for Repairing the Tractor
  195
- Removal and Disassembly
  195
- Special Tools
  195
- Bearings
  196
- Frame, Engine, and Transmission
  196
- Gears
  196
- Inspecting Parts
  196
- Metal Parts
  196
- Repair and Replacement
  196
- Structural Parts
  196
- Using Compressed Air
  196
- Engine Repair and Maintenance
  197
- Friction Pad Removal and Installation (Front)
  197
- Front Brakes
  197
- Gaskets and Seals
  197
- Ordering Parts
  197
- Reassembly and Installation
  197
- Wiring
  197
- Caliper Repair (Front)
  199
- Disc Replacement (Front)
  199
- Rear Brakes
  200
- Rear Drum Brake Removal
  200
- Adjustment
  201
- Cleaning and Inspection
  201
- Rear Drum Brake Assembly and Installation
  202
- Rear Wheel End Installation
  203
- Cleaning and Inspection
  204
- Disassembly
  204
- Removal
  204
- Wheel Cylinders
  204
- Assembly
  205
- Installation
  205
- Power Booster/Master Cylinder Assembly
  206
- Removal
  206
- Installation
  207
- Repair
  207
- Inspecting and Lubricating Brake Assembly
  208
- Parking Brake (C6 Transmission)
  208
- Reassembly
  208
- Removing Brake Shoes and Shoe Linings
  208
- Repair and Replacement
  208
- Special Tools for Tire Changing
  210
Nmc-Wollard Chapter 4 Repair Parts

211
- How to Use the Repair Parts Chapter
  217
- List of Vendors
  219
- Numerical Part Number List
  223
- Illustrated Repair Parts
  239
- Axle- Front-Hydraulic Steering
  242
- Axle-Front Spring
  244
- Axle, Rear
  248
- Axle, Rear, Repair
  250
- Brake C6 - Parking
  271
- Brake, Park Lever Assembly
  274
- Cab Assembly, Option
  354
- Cab, Doors, Canvas Option
  360
- Cab, Doors, Option
  364
- Cooling, Cummins 4B4.5Na/C6 Pitman Arm and Hyd Steer
  440
- Cooling System, Cummins 4B4.5Na/C6
  441
- Cooling System, Cummins Qsb4.5/At
  482
- Cooling System, Deutz Bf4M2012E/At545
  544
Nmc-Wollard Chapter 5 Manufacturer's Information

657

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