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RJ-901C
MUTOH RJ-901C Manuals
Manuals and User Guides for MUTOH RJ-901C. We have
2
MUTOH RJ-901C manuals available for free PDF download: Maintenance Manual
MUTOH RJ-901C Maintenance Manual (358 pages)
Full-Color Inkjet Plotter
Brand:
MUTOH
| Category:
Plotter
| Size: 20.38 MB
Table of Contents
General
7
Table of Contents
7
Safety Instructions
14
Introduction
14
Warnings, Cautions and Notes
14
Important Safety Instructions
15
Warning Labels
18
Handling the Warning Labels
18
Locations and Types of Warning Labels
19
Operation Labels
21
Handling the Operation Labels
21
Locations and Types of Operation Labels
22
Product Overview
25
Introduction
26
Features
26
Part Names and Functions
27
Front Section
28
Rear Section
29
Operation Panel
30
Plotter Status
33
Normal
33
Setup Menu
33
Self-Diagnosis Function
33
Maintenance Mode2
33
Selecting Panel Language
34
Specifications
35
Product Specifications
36
Introduction
36
Interface Specifications
41
USB Interface Specifications
41
Network Interface Specifications
42
Options/Supplies List
42
Options
42
Supplies
43
Choosing a Place for the Plotter
46
Parts Replacement
49
Introduction
51
Removal of Covers
53
Removing R Side Cover
54
Removing Operation Panel Unit
56
Removing L Side Cover
57
Removing Ink Holder (I/H) Cover
59
Removing Front Cover
60
Removing Top Cover
61
Removing Media Guide R2
62
Removing Scroller Receiver (L, R)
62
Replacement of Board Base Section Components
64
Replacing Connector Panel, Network Interface Card (NIC), Cooling Fan
64
Removing Board Bracket
66
Replacing Main Board Assembly
70
Replacing Power Board Assembly
71
Replacing Inlet Assembly
73
Replacement of PF Driving Section Components
75
Replacing PF Motor Assembly
75
Replacing PF_ENC Assembly
76
Replacing PF_ENC Scale
77
Replacement of CR Driving Section Components
79
CR Motor Assembly
79
Replacing Lever Sensor
81
Replacing T Fence
82
Replacing CR Driven Pulley
85
Replacement of Head Section Components
86
Replacing Print Head
86
Replacing Cutter Holder Assembly
90
Replacement of Maintenance Section Components
95
Removing Maintenance Base Assembly
95
Replacing Pump Cap Assembly
100
Replacing Cleaner Head (Cleaning Wiper)
101
Replacing Flushing Box Assembly
102
Replacement of Ink Supply Section Components
103
Replacing Ink Holder (I/H) Assembly
103
Replacing Ink Sensor Assembly
105
Replacing Cover Sensor Assembly
108
Replacement of Frame Section Components
110
Replacing Suction Fan Assembly
110
Replacing P_REAR Sensor Assembly
111
Replacement of Cable Guide Section Components
112
Replacing CR Board Assembly
112
Replacing Ink Tube
113
Replacing CR Tape Wire
116
Self-Diagnosis Mode
123
Starting up
124
Introduction
124
Preparations on Machine
124
Preparation
124
Operations in Self-Diagnosis Mode
126
Operating Self-Diagnosis Mode
126
Diagnosis Items in Self-Diagnosis Menu
128
Inspection Menu
128
Inspection Menu
129
Memory Size Menu
130
Backup Parameter Version
131
Firmware Version
131
Revision of Main Board Assembly
131
Setting of DIP Switches
131
Version Menu
131
Operation Panel Menu
132
Cover Sensor
133
Ink END Sensor
133
Ink ID Sensor
133
Ink NOT Sensor
133
Lever Sensor
133
Menu
133
P_EDGE Sensor
133
P_REAR Sensor
133
Sensor Menu
133
Waste Fluid Box Sensor
133
Encoder Menu
136
Fan Menu
136
Menu
136
History Menu
137
Menu
137
Head Waveform Menu
139
Adjustment Menu
141
Direction) Printing between Nozzles
141
High 1: PG High 3-Peak Waveform
141
High 2: PG High 6-Peak Waveform
141
Low 1: PG Low 3-Peak Waveform
141
Low 2: PG Low 6-Peak Waveform
141
Prints out a Printing to Adjust Uni-Direction
141
Menu
142
Menu
144
Skew Check Menu
144
Head Rank Input Menu
145
Head Nozzle Check Menu
146
Head Slant Check Menu 1
148
Head Slant Check Menu 2
149
Adjustment
151
CW Adjustment
151
Repeatability Adjustment Menu
155
CCW Adjustment
158
Band Feed Correction Menu
161
Top and Bottom Adjustment Menu
162
P_REAR Sensor Position Adjustment Menu
163
Test Printing Menu
164
Head Cleaning Menu
165
Feed Pitch Check Menu
166
Software Counter Initialization Menu
166
Solid Print Menu
168
Cleaning Menu
169
Sample Printing Menu
170
Parameter Menu
171
Parameter Initialization Menu
172
Parameter Update Menu
172
Endurance Running Menu
180
CR Motor Endurance Menu
182
PF Motor Endurance Menu
183
Cutter Endurance Menu
184
Head Lock Endurance Menu
185
Pump Endurance Menu
187
Print Head Endurance (Nozzle Print) Menu
188
General Endurance Menu
189
Endurance Running Check Menu
190
Media Feed Menu
190
Maintenance Mode2
191
Introduction
192
Operating Maintenance Mode2
192
Operations in Maintenance Mode2
192
Starting up the Maintenance Mode2
192
Counter Display Menu
193
Maintenance Menu
193
Counter Initialization Menu
196
Counter Update Menu
197
Counter Print Menu
199
Media Feed Menu
199
Adjustment Item
203
Introduction
203
Jigs and Tools
210
Parameter Backup
210
Working with Dedicated Network Software
210
Required Environment
211
Receiving Parameters
214
Firmware Installation
215
Model Name Selection
221
Sending Parameters
222
Adjustment Procedure
224
Jigs and Tools
224
PF Speed Reduction Belt Tension Adjustment
224
Adjustment Procedure
226
Jigs and Tools
226
PF Encoder Assembly Position Adjustment
226
CR Belt Tension Adjustment
228
Head Alignment Adjustment (Horizontal Height)
229
Head Alignment Adjustment (Slant)
231
Adjustment Procedure
233
Cutter Holder Height Adjustment
233
Jigs and Tools
233
Adjustment Procedure
236
Jigs and Tools
236
PG Height Adjustment
236
Media Sensor Sensitivity Adjustment
238
P_EDGE Sensor Sensitivity Adjustment
238
P_REAR Sensor Adjustment
241
Maintenance
243
Introduction
244
Periodical Services
245
Part Life Information
246
Lubrication/Bonding
248
Transportation of Plotter
249
Introduction
252
Operation Status
253
Errors with Message
255
Data Errors
265
Command Errors
266
Command Errors
267
Errors Requiring Reboot
268
Error Messages During File Transmission
283
Initial Operation Problems
284
Troubleshooting Without Error Messages
284
Printing Problems
297
Introduction
334
Maintenance Part List
334
Wiring Diagram
334
Jigs and Tools
340
Required Tools
340
Exploded View
342
Operation Panel Messages (Bilingual List)
342
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MUTOH RJ-901C Maintenance Manual (348 pages)
Full-Color Inkjet Plotter
Brand:
MUTOH
| Category:
Plotter
| Size: 39.84 MB
Table of Contents
General
7
Table of Contents
7
Safety Instructions
14
Introduction
14
Warnings, Cautions and Notes
14
Important Safety Instructions
15
Warning Labels
18
Handling the Warning Labels
18
Locations and Types of Warning Labels
19
Operation Labels
21
Handling the Operation Labels
21
Locations and Types of Operation Labels
22
Product Overview
25
Introduction
26
Features
26
Part Names and Functions
27
Front Section
28
Rear Section
29
Operation Panel
30
Plotter Status
33
Normal
33
Setup Menu
33
Self-Diagnosis Function
33
Maintenance Mode2
33
Specifications
35
Introduction
36
Product Specifications
36
Interface Specifications
41
USB Interface Specifications
41
Network Interface Specifications
42
Options/Supplies List
42
Options
42
Supplies
43
Choosing a Place for the Plotter
44
Parts Replacement
47
Introduction
49
Removal of Covers
51
Removing R Side Cover
52
Removing Operation Panel Unit
54
Removing L Side Cover
55
Removing Ink Holder (I/H) Cover
57
Removing Front Cover
58
Removing Top Cover
59
Removing Media Guide R2
60
Removing Scroller Receiver (L, R)
60
Replacement of Board Base Section Components
62
Replacing Connector Panel, Network Interface Card (NIC), Cooling Fan
62
Removing Board Bracket
64
Replacing Main Board Assembly
67
Replacing Power Board Assembly
68
Replacing Inlet Assembly
70
Replacement of PF Driving Section Components
72
Replacing PF Motor Assembly
72
Replacing PF_ENC Assembly
73
Replacing PF_ENC Scale
74
Replacement of CR Driving Section Components
76
CR Motor Assembly
76
Replacing CR_HP Sensor
77
Replacing Lever Sensor
78
Replacing T Fence
79
Replacing CR Driven Pulley
82
Replacement of Head Section Components
83
Replacing Print Head
83
Replacing Cutter Holder Assembly
87
Replacement of Maintenance Section Components
93
Removing Maintenance Base Assembly
93
Replacing Pump Cap Assembly
98
Replacing Cleaner Head (Cleaning Wiper)
99
Replacing Flushing Box Assembly
100
Replacement of Ink Supply Section Components
101
Replacing Ink Holder (I/H) Assembly
101
Replacing Ink Sensor Assembly
103
Replacing Cover Sensor Assembly
106
Replacing Suction Fan Assembly
108
Replacement of Frame Section Components
108
Replacing P_REAR Sensor Assembly
109
Replacement of Cable Guide Section Components
110
Replacing CR Board Assembly
110
Replacing Ink Tube
111
Replacing CR Tape Wire
114
Self-Diagnosis Mode
121
Preparations on Machine
122
Starting up
122
Preparation
122
Introduction
122
Operations in Self-Diagnosis Mode
124
Operating Self-Diagnosis Mode
124
Diagnosis Items in Self-Diagnosis Menu
126
Inspection Menu
126
Inspection Menu
127
Memory Size Menu
128
Backup Parameter Version
129
Firmware Version
129
Revision of Main Board Assembly
129
Setting of DIP Switches
129
Version Menu
129
Operation Panel Menu
130
Cover Sensor
131
Ink END Sensor
131
Ink ID Sensor
131
Ink NOT Sensor
131
Lever Sensor
131
Menu
131
P_EDGE Sensor
131
P_REAR Sensor
131
Sensor Menu
131
Waste Fluid Box Sensor
131
Encoder Menu
134
Fan Menu
134
Menu
134
History Menu
135
Menu
135
Head Waveform Menu
137
Adjustment Menu
139
Menu
142
Skew Check Menu
142
Head Rank Input Menu
143
Head Nozzle Check Menu
144
Head Slant Check Menu 1
146
Head Slant Check Menu 2
147
Repeatability Adjustment Menu
153
CCW Adjustment
156
Band Feed Correction Menu
159
Top and Bottom Adjustment Menu
160
P_REAR Sensor Position Adjustment Menu
161
Test Printing Menu
162
Head Cleaning Menu
163
Feed Pitch Check Menu
164
Software Counter Initialization Menu
164
Solid Print Menu
166
Parameter Initialization Menu
170
Parameter Update Menu
170
General Endurance Menu
179
Endurance Running Check Menu
187
Media Feed Menu
187
Maintenance Mode2
189
Introduction
190
Operating Maintenance Mode2
190
Operations in Maintenance Mode2
190
Starting up the Maintenance Mode2
190
Counter Update Menu
195
Counter Print Menu
197
Media Feed Menu
197
Adjustment Item
201
Introduction
201
Jigs and Tools
208
Parameter Backup
208
Working with Dedicated Network Software
208
Required Environment
209
Receiving Parameters
212
Firmware Installation
213
Sending Parameters
217
Adjustment Procedure
219
Jigs and Tools
219
PF Speed Reduction Belt Tension Adjustment
219
Adjustment Procedure
221
Jigs and Tools
221
PF Encoder Assembly Position Adjustment
221
CR Belt Tension Adjustment
223
Head Alignment Adjustment(Horizontal Height)
224
Head Alignment Adjustment(Slant)
226
Adjustment Procedure
227
Cutter Holder Height Adjustment
227
Jigs and Tools
227
Adjustment Procedure
230
Jigs and Tools
230
PG Height Adjustment
230
Media Sensor Sensitivity Adjustment
231
P_EDGE Sensor Sensitivity Adjustment
232
P_REAR Sensor Adjustment
234
Introduction
238
Periodical Services
239
Part Life Information
240
Lubrication/Bonding
242
Transportation of Plotter
243
Introduction
246
Operation Status
247
Errors with Message
250
Data Errors
259
Command Errors
260
Command Errors
261
Errors Requiring Reboot
262
Error Messages During File Transmission
276
Initial Operation Problems
277
Troubleshooting Without Error Messages
277
Introduction
326
Maintenance Part List
326
Wiring Diagram
326
Jigs and Tools
331
Required Tools
331
Required Screws
332
Exploded View
334
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