MUTOH RJ-901C Printer Repair Manuals

Manuals and User Guides for MUTOH RJ-901C Printer Repair. We have 2 MUTOH RJ-901C Printer Repair manuals available for free PDF download: Maintenance Manual

MUTOH RJ-901C Maintenance Manual (358 pages)

Full-Color Inkjet Plotter

Brand: MUTOH | Category: Plotter | Size: 20 MB

General

7
- Table of Contents
  7
- Safety Instructions
  14
- Introduction
  14
- Warnings, Cautions and Notes
  14
- Important Safety Instructions
  15
- Warning Labels
  18
- Handling the Warning Labels
  18
- Locations and Types of Warning Labels
  19
- Operation Labels
  21
- Handling the Operation Labels
  21
- Locations and Types of Operation Labels
  22
- Product Overview
  25
- Introduction
  26
- Features
  26
- Part Names and Functions
  27
- Front Section
  28
- Rear Section
  29
- Operation Panel
  30
- Plotter Status
  33
- Normal
  33
- Setup Menu
  33
- Self-Diagnosis Function
  33
- Maintenance Mode2
  33
- Selecting Panel Language
  34
- Specifications
  35
- Product Specifications
  36
- Introduction
  36
- Interface Specifications
  41
- USB Interface Specifications
  41
- Network Interface Specifications
  42
- Options/Supplies List
  42
- Options
  42
- Supplies
  43
- Choosing a Place for the Plotter
  46
- Parts Replacement
  49
- Introduction
  51
- Removal of Covers
  53
- Removing R Side Cover
  54
- Removing Operation Panel Unit
  56
- Removing L Side Cover
  57
- Removing Ink Holder (I/H) Cover
  59
- Removing Front Cover
  60
- Removing Top Cover
  61
- Removing Media Guide R2
  62
- Removing Scroller Receiver (L, R)
  62
- Replacement of Board Base Section Components
  64
- Replacing Connector Panel, Network Interface Card (NIC), Cooling Fan
  64
- Removing Board Bracket
  66
- Replacing Main Board Assembly
  70
- Replacing Power Board Assembly
  71
- Replacing Inlet Assembly
  73
- Replacement of PF Driving Section Components
  75
- Replacing PF Motor Assembly
  75
- Replacing PF_ENC Assembly
  76
- Replacing PF_ENC Scale
  77
- Replacement of CR Driving Section Components
  79
- CR Motor Assembly
  79
- Replacing Lever Sensor
  81
- Replacing T Fence
  82
- Replacing CR Driven Pulley
  85
- Replacement of Head Section Components
  86
- Replacing Print Head
  86
- Replacing Cutter Holder Assembly
  90
- Replacement of Maintenance Section Components
  95
- Removing Maintenance Base Assembly
  95
- Replacing Pump Cap Assembly
  100
- Replacing Cleaner Head (Cleaning Wiper)
  101
- Replacing Flushing Box Assembly
  102
- Replacement of Ink Supply Section Components
  103
- Replacing Ink Holder (I/H) Assembly
  103
- Replacing Ink Sensor Assembly
  105
- Replacing Cover Sensor Assembly
  108
- Replacement of Frame Section Components
  110
- Replacing Suction Fan Assembly
  110
- Replacing P_REAR Sensor Assembly
  111
- Replacement of Cable Guide Section Components
  112
- Replacing CR Board Assembly
  112
- Replacing Ink Tube
  113
- Replacing CR Tape Wire
  116
- Self-Diagnosis Mode
  123
- Starting up
  124
- Introduction
  124
- Preparations on Machine
  124
- Preparation
  124
- Operations in Self-Diagnosis Mode
  126
- Operating Self-Diagnosis Mode
  126
- Diagnosis Items in Self-Diagnosis Menu
  128
- Inspection Menu
  128
Inspection Menu

129
- Memory Size Menu
  130
- Backup Parameter Version
  131
- Firmware Version
  131
- Revision of Main Board Assembly
  131
- Setting of DIP Switches
  131
- Version Menu
  131
- Operation Panel Menu
  132
- Cover Sensor
  133
- Ink END Sensor
  133
- Ink ID Sensor
  133
- Ink NOT Sensor
  133
- Lever Sensor
  133
- Menu
  133
- P_EDGE Sensor
  133
- P_REAR Sensor
  133
- Sensor Menu
  133
- Waste Fluid Box Sensor
  133
- Encoder Menu
  136
- Fan Menu
  136
- Menu
  136
- History Menu
  137
- Menu
  137
- Head Waveform Menu
  139
Adjustment Menu

141
- Direction) Printing between Nozzles
  141
- High 1: PG High 3-Peak Waveform
  141
- High 2: PG High 6-Peak Waveform
  141
- Low 1: PG Low 3-Peak Waveform
  141
- Low 2: PG Low 6-Peak Waveform
  141
- Prints out a Printing to Adjust Uni-Direction
  141
- Menu
  142
- Menu
  144
- Skew Check Menu
  144
- Head Rank Input Menu
  145
- Head Nozzle Check Menu
  146
- Head Slant Check Menu 1
  148
- Head Slant Check Menu 2
  149
- Adjustment
  151
- CW Adjustment
  151
- Repeatability Adjustment Menu
  155
- CCW Adjustment
  158
- Band Feed Correction Menu
  161
- Top and Bottom Adjustment Menu
  162
- P_REAR Sensor Position Adjustment Menu
  163
- Test Printing Menu
  164
- Head Cleaning Menu
  165
- Feed Pitch Check Menu
  166
- Software Counter Initialization Menu
  166
- Solid Print Menu
  168
- Cleaning Menu
  169
- Sample Printing Menu
  170
- Parameter Menu
  171
- Parameter Initialization Menu
  172
- Parameter Update Menu
  172
- Endurance Running Menu
  180
- CR Motor Endurance Menu
  182
- PF Motor Endurance Menu
  183
- Cutter Endurance Menu
  184
- Head Lock Endurance Menu
  185
- Pump Endurance Menu
  187
- Print Head Endurance (Nozzle Print) Menu
  188
- General Endurance Menu
  189
- Endurance Running Check Menu
  190
- Media Feed Menu
  190
- Maintenance Mode2
  191
- Introduction
  192
- Operating Maintenance Mode2
  192
- Operations in Maintenance Mode2
  192
- Starting up the Maintenance Mode2
  192
- Counter Display Menu
  193
- Maintenance Menu
  193
- Counter Initialization Menu
  196
- Counter Update Menu
  197
- Counter Print Menu
  199
- Media Feed Menu
  199
- Adjustment Item
  203
- Introduction
  203
- Jigs and Tools
  210
- Parameter Backup
  210
- Working with Dedicated Network Software
  210
- Required Environment
  211
- Receiving Parameters
  214
- Firmware Installation
  215
- Model Name Selection
  221
- Sending Parameters
  222
- Adjustment Procedure
  224
- Jigs and Tools
  224
- PF Speed Reduction Belt Tension Adjustment
  224
- Adjustment Procedure
  226
- Jigs and Tools
  226
- PF Encoder Assembly Position Adjustment
  226
- CR Belt Tension Adjustment
  228
- Head Alignment Adjustment (Horizontal Height)
  229
- Head Alignment Adjustment (Slant)
  231
- Adjustment Procedure
  233
- Cutter Holder Height Adjustment
  233
- Jigs and Tools
  233
- Adjustment Procedure
  236
- Jigs and Tools
  236
- PG Height Adjustment
  236
- Media Sensor Sensitivity Adjustment
  238
- P_EDGE Sensor Sensitivity Adjustment
  238
- P_REAR Sensor Adjustment
  241
- Maintenance
  243
- Introduction
  244
- Periodical Services
  245
- Part Life Information
  246
- Lubrication/Bonding
  248
- Transportation of Plotter
  249
Introduction

252
- Operation Status
  253
- Errors with Message
  255
- Data Errors
  265
- Command Errors
  266
- Command Errors
  267
- Errors Requiring Reboot
  268
- Error Messages During File Transmission
  283
- Initial Operation Problems
  284
- Troubleshooting Without Error Messages
  284
- Printing Problems
  297
- Introduction
  334
- Maintenance Part List
  334
- Wiring Diagram
  334
- Jigs and Tools
  340
- Required Tools
  340
- Exploded View
  342
- Operation Panel Messages (Bilingual List)
  342

MUTOH RJ-901C Maintenance Manual (348 pages)

Full-Color Inkjet Plotter

Brand: MUTOH | Category: Plotter | Size: 39 MB

General

7
- Table of Contents
  7
- Safety Instructions
  14
- Introduction
  14
- Warnings, Cautions and Notes
  14
- Important Safety Instructions
  15
- Warning Labels
  18
- Handling the Warning Labels
  18
- Locations and Types of Warning Labels
  19
- Operation Labels
  21
- Handling the Operation Labels
  21
- Locations and Types of Operation Labels
  22
- Product Overview
  25
- Introduction
  26
- Features
  26
- Part Names and Functions
  27
- Front Section
  28
- Rear Section
  29
- Operation Panel
  30
- Plotter Status
  33
- Normal
  33
- Setup Menu
  33
- Self-Diagnosis Function
  33
- Maintenance Mode2
  33
- Specifications
  35
- Introduction
  36
- Product Specifications
  36
- Interface Specifications
  41
- USB Interface Specifications
  41
- Network Interface Specifications
  42
- Options/Supplies List
  42
- Options
  42
- Supplies
  43
- Choosing a Place for the Plotter
  44
- Parts Replacement
  47
- Introduction
  49
- Removal of Covers
  51
- Removing R Side Cover
  52
- Removing Operation Panel Unit
  54
- Removing L Side Cover
  55
- Removing Ink Holder (I/H) Cover
  57
- Removing Front Cover
  58
- Removing Top Cover
  59
- Removing Media Guide R2
  60
- Removing Scroller Receiver (L, R)
  60
- Replacement of Board Base Section Components
  62
- Replacing Connector Panel, Network Interface Card (NIC), Cooling Fan
  62
- Removing Board Bracket
  64
- Replacing Main Board Assembly
  67
- Replacing Power Board Assembly
  68
- Replacing Inlet Assembly
  70
- Replacement of PF Driving Section Components
  72
- Replacing PF Motor Assembly
  72
- Replacing PF_ENC Assembly
  73
- Replacing PF_ENC Scale
  74
- Replacement of CR Driving Section Components
  76
- CR Motor Assembly
  76
- Replacing CR_HP Sensor
  77
- Replacing Lever Sensor
  78
- Replacing T Fence
  79
- Replacing CR Driven Pulley
  82
- Replacement of Head Section Components
  83
- Replacing Print Head
  83
- Replacing Cutter Holder Assembly
  87
- Replacement of Maintenance Section Components
  93
- Removing Maintenance Base Assembly
  93
- Replacing Pump Cap Assembly
  98
- Replacing Cleaner Head (Cleaning Wiper)
  99
- Replacing Flushing Box Assembly
  100
- Replacement of Ink Supply Section Components
  101
- Replacing Ink Holder (I/H) Assembly
  101
- Replacing Ink Sensor Assembly
  103
- Replacing Cover Sensor Assembly
  106
- Replacing Suction Fan Assembly
  108
- Replacement of Frame Section Components
  108
- Replacing P_REAR Sensor Assembly
  109
- Replacement of Cable Guide Section Components
  110
- Replacing CR Board Assembly
  110
- Replacing Ink Tube
  111
- Replacing CR Tape Wire
  114
- Self-Diagnosis Mode
  121
- Preparations on Machine
  122
- Starting up
  122
- Preparation
  122
- Introduction
  122
- Operations in Self-Diagnosis Mode
  124
- Operating Self-Diagnosis Mode
  124
- Diagnosis Items in Self-Diagnosis Menu
  126
- Inspection Menu
  126
Inspection Menu

127
- Memory Size Menu
  128
- Backup Parameter Version
  129
- Firmware Version
  129
- Revision of Main Board Assembly
  129
- Setting of DIP Switches
  129
- Version Menu
  129
- Operation Panel Menu
  130
- Cover Sensor
  131
- Ink END Sensor
  131
- Ink ID Sensor
  131
- Ink NOT Sensor
  131
- Lever Sensor
  131
- Menu
  131
- P_EDGE Sensor
  131
- P_REAR Sensor
  131
- Sensor Menu
  131
- Waste Fluid Box Sensor
  131
- Encoder Menu
  134
- Fan Menu
  134
- Menu
  134
- History Menu
  135
- Menu
  135
- Head Waveform Menu
  137
Adjustment Menu

139
- Menu
  142
- Skew Check Menu
  142
- Head Rank Input Menu
  143
- Head Nozzle Check Menu
  144
- Head Slant Check Menu 1
  146
- Head Slant Check Menu 2
  147
- Repeatability Adjustment Menu
  153
- CCW Adjustment
  156
- Band Feed Correction Menu
  159
- Top and Bottom Adjustment Menu
  160
- P_REAR Sensor Position Adjustment Menu
  161
- Test Printing Menu
  162
- Head Cleaning Menu
  163
- Feed Pitch Check Menu
  164
- Software Counter Initialization Menu
  164
- Solid Print Menu
  166
- Parameter Initialization Menu
  170
- Parameter Update Menu
  170
- General Endurance Menu
  179
- Endurance Running Check Menu
  187
- Media Feed Menu
  187
- Maintenance Mode2
  189
- Introduction
  190
- Operating Maintenance Mode2
  190
- Operations in Maintenance Mode2
  190
- Starting up the Maintenance Mode2
  190
- Counter Update Menu
  195
- Counter Print Menu
  197
- Media Feed Menu
  197
- Adjustment Item
  201
- Introduction
  201
- Jigs and Tools
  208
- Parameter Backup
  208
- Working with Dedicated Network Software
  208
- Required Environment
  209
- Receiving Parameters
  212
- Firmware Installation
  213
- Sending Parameters
  217
- Adjustment Procedure
  219
- Jigs and Tools
  219
- PF Speed Reduction Belt Tension Adjustment
  219
- Adjustment Procedure
  221
- Jigs and Tools
  221
- PF Encoder Assembly Position Adjustment
  221
- CR Belt Tension Adjustment
  223
- Head Alignment Adjustment(Horizontal Height)
  224
- Head Alignment Adjustment(Slant)
  226
- Adjustment Procedure
  227
- Cutter Holder Height Adjustment
  227
- Jigs and Tools
  227
- Adjustment Procedure
  230
- Jigs and Tools
  230
- PG Height Adjustment
  230
- Media Sensor Sensitivity Adjustment
  231
- P_EDGE Sensor Sensitivity Adjustment
  232
- P_REAR Sensor Adjustment
  234
- Introduction
  238
- Periodical Services
  239
- Part Life Information
  240
- Lubrication/Bonding
  242
- Transportation of Plotter
  243
Introduction

246
- Operation Status
  247
- Errors with Message
  250
- Data Errors
  259
- Command Errors
  260
- Command Errors
  261
- Errors Requiring Reboot
  262
- Error Messages During File Transmission
  276
- Initial Operation Problems
  277
- Troubleshooting Without Error Messages
  277
- Introduction
  326
- Maintenance Part List
  326
- Wiring Diagram
  326
- Jigs and Tools
  331
- Required Tools
  331
- Required Screws
  332
- Exploded View
  334

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MUTOH RJ-901C Printer Repair Manuals

MUTOH RJ-901C Maintenance Manual (358 pages)

Table of Contents

General

Inspection Menu

Adjustment Menu

Introduction