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ZL-153
mori seiki ZL-153 CNC Lathe Machine Manuals
Manuals and User Guides for mori seiki ZL-153 CNC Lathe Machine. We have
1
mori seiki ZL-153 CNC Lathe Machine manual available for free PDF download: Operation Manual
mori seiki ZL-153 Operation Manual (561 pages)
Brand:
mori seiki
| Category:
Lathe
| Size: 8 MB
Table of Contents
Table of Contents
51
For Safe Operation
4
Door Interlock Function
52
2 Door Interlock Function Controls and the Functions
55
3 Precautions on Using the Door Interlock Function
60
4 Using the Door Interlock Function
61
Door Interlock Function of Manual Door
62
Door Interlock Function P
64
Door Interlock Function of Automatic Door
66
For the Machine Not Equipped with Robot
66
Door Interlock Function P
68
For the Machine Equipped with Robot
70
5 Door Lock and Unlock
75
Lock and Unlock of Manual Door
75
Door Unlock Switch (Manual Door Type
76
Interlock When the Door Is Unlocked (Manual Door Type
76
Emergency Stop and Door Unlock (Manual Door Type
77
Releasing the Door Interlock Function (Manual Door Type
77
Lock and Unlock of Automatic Door
78
Opening/Closing the Door (Automatic Door Type
79
Releasing the Door Interlock Function (Automatic Door Type
80
Emergency Stop and Door Unlock (Automatic Door Type
81
Keeping the Door Unlocked
81
Door Unlock Lever
82
Table of Contents
84
Operation Panels
89
1 Safety Precautions
89
2 Interlock Functions that Ensure Safe Operation
93
3 Manuals Supplied with the Machine
95
4 Switches for Power Supply
96
Arrangement of Power Supply Switches
96
Functions of Power Supply Switches
97
Main Switch
97
Electrical Cabinet Door Interlock Key-Switch [CONTROL BOX DOOR INTERLOCK
98
Power Supply Lamp [POWER SUPPLY] (Option
99
NC Power ON/OFF Switches [ON/OFF]
100
2Nd O.T. Release Button [2Nd O.T. RELEASE
101
Emergency Stop Button [EMERGENCY STOP]
101
RS232C Interface Connector
102
VAC Service Outlet (Option
102
Memory Card Interface
103
5 Operation Panel
104
Arrangement and Names of Switches and Keys
104
Head Selection Switches [HEAD CHANGE]
107
In the Memory Mode
107
In Modes Other than the Memory Mode
108
Panel Key-Switch [PANEL]
109
Mode Selection Switches [MODE]
110
Automatic Operation Switches [CYCLE]
113
Function Switches [FUNCTION]
114
Single Block Switch [SBK]
115
Optional Stop Switch [OSP]
117
Block Delete Switch [BDT]
118
Dry Run Switch [DRN]
119
Machine Lock
120
Presetter Switches [PSM/PST]
121
Chuck Clamp Direction
122
Tailstock Spindle Interlock (Tailstock Specification
123
Work Counter (Option
124
Auxiliary Function Lock
125
Chuck Footswitch
126
Chuck Jaw Stroke End Detection Switch
127
Zero Point Adjustment
129
Tailstock Position Adjustment
130
Spindle off Mode Function
131
Status Indicators [STATUS]
133
Chuck Opening/Closing Footswitch
136
Construction of the Chuck Opening/Closing Footswitch
137
Spindle Switches [SPINDLE]
138
Spindle Speed Setting Switches
140
Spindle Neutral Gear Switch [SPINDLE NEUTRAL] (Transmission Specification
141
Spindle Override Meter [OVERRIDE]
141
Spindle Gear Position Display Unit [GEAR] (Transmission Specification
142
Axis Feed Switches [AXIS DIRECTION]
143
Feedrate Override Dial [OVERRIDE]
144
Rapid Traverse Rate Override Switches [RAPID OVERRIDE]
145
Handle Switches [HANDLE]
146
Axis Selection Switches
146
Axis Feed Amount Selection Switches
147
Manual Pulse Generator
147
Turret Indexing Switches [TURRET]
148
Coolant Switches [COOLANT]
149
Machine Light Switch [LIGHT]
150
Chip Conveyor Switches [CHIP CONVEYOR
150
Tailstock Spindle Switches [TAILSTOCK] (Tailstock Specification
151
Milling Switches [MILLING] (MC Type
152
Door Unlock Switch [DOOR UNLOCK]
153
Programmable Tailstock Switches (Option
154
Steady Rest Switches (Steady Rest Specification
155
(Parts Catcher Specification
156
Parts Catcher Switches [PARTS CATCHER OUT/IN]
156
Manual Lubrication Pushbutton
157
Chucking Pressure Adjustment Handle
158
Tailstock Spindle Thrust Adjustment Handle (Tailstock Specification
159
Steady Rest Pressure Adjustment Handle (Steady Rest Specification
160
6 Nc Operation Panel
161
Soft-Keys
162
Page Selection Keys
163
Cursor Control Keys
164
Program Edit Keys
164
Key Input Buffer Area
165
Data Entry Key
166
Input Key (INPUT
166
Reset Key (RESET
166
Shift Key (SHIFT
167
Cancel Key (CAN
167
Function Selection Keys
168
7 Function Selection Keys and Display Screens
169
Function Selection Key (POS
171
Actual Position (ABSOLUTE) Screen
171
Actual Position (INCREMENTAL) Screen
171
Actual Position (Total Position Data) Screen
174
Operating Monitor Screen
175
Function Selection Key (PROG
175
Program Edit Screen
178
Program Directory Screen
181
MDI Mode Operation Screen
183
Presently Executed Program Screen
183
Function Selection Key (OFFSET
184
Tool Geometry Offset Data Setting Screen
186
Tool Wear Offset Data Setting Screen
187
Work Coordinates Data Setting Screen
188
Setup (Tooling) (Conversational Programming) Screen
189
Setup (Jaw Cutting) Screen
190
Setup (Tool Change Position Setting) (Conversational Programming) Screen
191
Function Selection Key (CAPS
192
Function Selection Key (SYSTEM
193
Input/Output Screen
193
CAP Parameter Screen
194
NC System Screens
195
Function Selection Key (MESSAGE
203
System Composition Screen
203
NC Alarm Message Screen
207
PLC Alarm Message Screen
207
Alarm History Screen
208
Function Selection Key (SETTING
209
Periodical Maintenance Screen
209
Operation Panel Screen
214
PC Work Counter Screen (Option
216
Rotary Tool Setting Screen (MC Type
216
Tool Life Management Screen
218
Load Monitor Screen
220
Setting Screen
221
Timer Screen
222
Weekly Timer Screen (Option
222
Table of Contents
226
Manual Operation
229
1 Safety Guidelines
229
2 Turning on the Power
232
Check Items before Turning on the Power
232
Turning on the Power
233
3 Emergency Stop
236
Emergency Stop Button
237
Reset Key
239
Feed Hold Switch
241
4 Turning off the Power
242
5 Selecting Turret and Headstock
244
6 Axis Movement Operation
245
Zero Return Operation
247
Rapid Traverse Operation
249
Jog Feed Operation
251
Handle Feed Operation
253
Releasing the Soft-Overtravel Alarm
255
Releasing the Hard-Overtravel Alarm
257
7 Spindle Operation
259
Conditions for Starting Spindle Rotation
259
Starting and Stopping Spindle Rotation
260
Chuck Clamp/Unclamp Operation
264
Changing the Chucking Direction
267
Spindle Jog Operation
268
8 Indexing the Turret Head
269
Conditions for Indexing the Turret Head
270
Indexing the Turret after Setting the Target Station Number
271
Designating the Spindle and Turret Combinations
273
9 Turning on the Machine Light
274
10 Coolant Supply
275
11 Chip Conveyor
276
12 Tailstock Operation (Tailstock Specification
277
Tailstock Spindle IN/OUT Operation
278
Tailstock Spindle Inching Operation
279
Tailstock Spindle Interlock
280
Fitting the Tailstock Spindle Center
281
Removing the Tailstock Spindle Center
282
Adjusting the Tailstock Spindle Stroke
283
13 Moving the Tailstock Body
285
Cautions When Moving the Tailstock
285
Tailstock Movement by Manual Operation
286
Tailstock Movement by Automatic Operation
289
Interference Check
291
Store the Clamp Position Data
293
Resetting the Clamp Position Data
293
Tailstock Joint Position Adjustment
296
Turret 1 Z-Axis Zero Point Adjustment
298
PC Parameters Related with Tailstock
302
Alarms Related with Tailstock
303
14 Rotary Tools (MC Type
304
Registering Rotary Tools
305
Spindle Selection
306
Starting and Stopping Rotary Tool Spindle
308
Spindle Clamp/Unclamp Operation
311
C-Axis Zero Return Operation
313
C-Axis Rapid Traverse Operation
314
C-Axis Jog Feed Operation
316
C-Axis Handle Feed Operation
317
C-Axis Zero Return Operation in MDI Mode
319
C-Axis Positioning Operation in MDI Mode
321
C-Axis Cutting Feed Operation
322
15 Steady Rest Open/Close Operation (Steady Rest Specification
324
Conditions for Opening/Closing the Steady Rest
324
Interlocks for Using the Steady Rest
324
Opening the Steady Rest
325
Closing the Steady Rest
326
Alarms Related with Steady Rest
327
16 Setting and Operation of Parts Catcher (S Type
328
Setting Parts Catcher Positions
328
Parts Catcher Operation
330
Cautions When Operating the Parts Catcher
331
Parts Catcher IN/OUT Manual Operation
332
Manual Independent Operation of Parts Catcher
333
Table of Contents
338
1 Cautions on Chucking a Workpiece
339
Chucking
339
2 Adjusting the Pressure
343
Adjusting the Chucking Pressure
345
Adjusting the Tailstock Spindle Thrust
346
3 Shaping Soft Jaws for Finishing
347
Cautions on Shaping the Soft Jaws
347
Chucking
347
Chucking
348
4 Automatic Soft-Jaw Shaping
365
5 Chuck Jaw Stroke End Detection Function
370
D : Program Editing
375
1 Foreground and Background
376
D : Program Editing
376
Foreground Editing
376
Background Editing
377
Symbols Used in Flowchart
378
2 Storing a Program to Nc Memory
379
3 Search Function
381
Program Number Search
382
Sequence Number Search
383
Word Search
385
Program Head Search
387
Program Bottom Search
388
4 Program Editing
388
Command Change Example
395
Command Insertion Example
396
Deletion Examples
398
Deleting a Word
398
Deleting a Block
399
Copying a Block of Commands
401
Copying a Program
403
Changing a Program Number (Renaming
405
Deleting a Program
407
Copy (Copy and Paste) and Move (Cut and Paste
409
Replacing Words
413
5 Inputting and Outputting Programs Using
416
An External I/O Device
416
Preparation
416
Inputting/Outputting a Program
417
Program Input Operation Procedure
418
Program Output Operation Procedure
421
Table of Contents
426
1 Coordinate System
427
Setting of Coordinate System
427
2 Check Items When Measuring and Inputting Tool Offset Values
432
3 Preparation for Setting the Coordinate System
433
4 Setting the Tool Coordinate System with Geometry Offset
438
Example for Setting the Tool Coordinate System with Geometry Offset
438
5 Inputting the Cutting Allowance on the Workpiece End Face
447
6 Machining Different Workpieces Without Changing Tooling
449
7 Setting the Work Coordinate System Using G54 to G59
455
Setting the Work Coordinate System
456
Setting the Work Coordinate System Using the Data Entry Keys
456
Setting the Work Coordinate System Using the [MEASURE] Soft-Key
457
8 Setting the Coordinate System Using G50
459
9 Operation Procedure of Manual In-Machine Tool Presetter
466
Interlocks for Using the Manual In-Machine Tool Presetter
466
Precautions on Using the Manual In-Machine Tool Presetter
467
Installing and Removing the Presetter Arm
469
Operation Procedure of Manual In-Machine Tool Presetter
471
Sensors, Tools, and Parameters
477
Parameters
479
Distance from Spindle Center Line to X-Axis Zero Point (I.D. Tool Holders and Rotary Tools
481
Table of Contents
483
Preparation before Starting Mass Production
485
1 Conditions for Starting Automatic Operation
485
2 Check Items When Executing Dry Run, Test Cutting, Measurement, and Mass Production
486
3 Checks before Starting Mass Production
488
4 Program Check
490
Preparations for Checking a Program
490
5 Checking a Program Using Machine Lock Function
491
6 Checking a Program Without Chucking a Workpiece
495
Precautions on Using the Spindle off Mode Function
496
Checking a Program by Using the Spindle off Mode Function
497
7 Checking the Program with a Workpiece Clamped in the Chuck
502
8 To Finish a Workpiece Within the Specified Tolerance with the Tool Wear Offset Function (Test Cutting
509
9 Load Monitoring Function B
515
General
515
Specifications
516
Operation Modes
517
Operation Flow
518
Create the Program for Load Monitoring
518
Designating the Load Monitor Program
519
Example Program
520
Contents of Display on the Load Monitor Screen
521
Setting Items Displayed at the Load Monitor Screen
522
Macro Input Signals
523
Alarms
523
10 Setting the Inhibited Tool Entry Zone
524
11 Removing Chips Entangling Workpiece
525
12 Operation Procedure for Different Types of Machining
527
Chuck Work Operation
527
Center-Work Operation (Tailstock Specification
528
Both-Center-Work Operation (Tailstock Specification
529
13 Synchronous Operation (S Type
530
Preparation before Transferring a Workpiece
530
Synchronous Operation Command
532
Synchronous Operation (M34, M234, M35, M235
533
Starting Synchronous Operation in the State Spindle 1 Is Rotating While Spindle 2 Stopped
536
Cutting off Detection (M80
538
14 Workpiece Pushing Detection (S Type
539
General
539
Command Format
540
Operation
541
Alarm Table
542
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