Moog DS2020 Axis Servo Drive Manuals

Manuals and User Guides for Moog DS2020 Axis Servo Drive. We have 2 Moog DS2020 Axis Servo Drive manuals available for free PDF download: Installation And Startup Manual, Maintenance And User Manual

Moog DS2020 Installation And Startup Manual (171 pages)

SINGLE AXIS DIGITAL SERVO SYSTEM

Brand: Moog | Category: Servo Drives | Size: 4 MB

Table of Contents
3
List of Figures
9
Foreword
10
About Moog
10
Document Version
10
Revision Record
10
Reader Instructions
11
Introduction
13
Contents
14
Related Documents
14
Package Contents
14
Required Qualifications of Personnel
15
Applicable Laws
15
Getting Started
16
Safety Information
17
Safety and Usage Guidelines
18
Qualified Personnel
18
Electrical Hazards
19
Voltage Arcs and High Voltage
19
General Hazards and Safeguards
20
Thermal Hazards
20
Mechanical Hazards
20
STO Safety Feature
21
Description
21
Directives on Safety
21
Safe Use of the DS2020 System
22
Risk Assessment
22
Electrical Connections
22
Motor Selection
22
Power Supply
22
Prohibited Use
23
Risk Assessment
24
Installation Risk Assessment
24
General Machine/System Safeguards Information
25
Safeguards Related to SCRF
25
System Overview
27
Product Structure
28
Product Description
28
Figure 1: DS2020 Front View
28
Figure 2: DS2020 System Theory of Operation Flow Chart
29
Storage and Working Conditions
30
DS2020 Standard Models
31
Figure 3: Example Drive Plate
31
Model Codes
32
Figure 4: Drive Model Codes
32
Connector Kits
33
Features and Component Details
34
Electrical Data
34
Mechanical Data
34
Figure 5: Drive Chassis Dimensions (L50 and L75)
35
Figure 6: Drive Chassis Dimensions (L85 and L125)
36
Figure 7: Drive Chassis Dimensions (L165 and L355)
37
Transducers
38
Connectors
39
Figure 8: Drive Front Panel and Bottom Connectors
39
Figure 9: Top and Bottom Connectors L355
40
Connector Layout
41
Power Line Filters
50
Braking Resistor
52
Line Inductors
53
Motors
53
Selecting a Moog Motor
53
Selecting a Non-Moog Motor
53
Cables
54
Certifications
57
CE Certificate
58
Figure 10: CE Declaration of Conformity
59
Safe Torque off (STO)
60
Figure 11: CE "Safe Torque Off" Certificate of Conformity
61
Figure 12: EC-Type Examination Certificate
62
Certification Compliant System Installation Requirements
63
Environmental Ratings
63
Short Circuit Protection
64
Primary Circuit Overvoltage Protection
65
Dynamic Brake Unit Ratings
66
Electrical and Mechanical Installation
67
Tools and Equipment
69
Tools
69
Electronic Equipment
69
Mechanical Installation
69
Assembly of System Components
69
Drive Installation
69
Power Line Filter Installation
69
Braking Resistor Positioning
70
Figure 13: External Braking Resistor (with Brackets)
70
Electrical Installation and Thermal Rating
71
Safety and General Instructions
71
Electrical Installation
72
Figure 14: Structure of the Electrical Panel with the Components of a Servo System
72
Thermal Rating of the Electrical Panel
74
Figure 15: Connection Cables EMC Bracket on Size 50 MM
74
Drive Axis Power Dissipation
75
Thermal Dissipation of Accessories
75
Control Power Requirements
76
AC Mains Power/Ground Connection
77
Types of Earthing (Grounding) Systems
77
Protection Components
78
Ground Connection
79
Ground Stud
79
Figure 16: Location of the Ground Stud (M5)
79
Figure 17: Location of the Ground Connector Size L355
80
Drive Wiring
81
Grounding
81
Power Cord Connection
81
Figure 18: Connector X11 - [W1-V1-U1] Sizes L50 and L75
81
Figure 19: Connector - [W1-V1-U1] Sizes L355
82
Braking Resistor Connection
83
Control Power Connection
83
Figure 20: Connector X11 - [Rre - Rri - RR] Size L50 and L75
83
Figure 21: Connector X11 - [Rre-Rri-RR] Sizes L85 L125 L165
83
Figure 22: Connector [DC- RR DC+] Sizes L355
83
Signal Connection
84
Motor Cable Connection Details
84
Figure 23: Connector X11 - [W2-V2-U2- ] Sizes L50 and L75
84
Figure 24: Connector X12- [W2-V2-U2- ] Sizes L85 and L125
84
Figure 25: Connector [W2-V2-U2- ] Sizes L355
84
Brake Cable Connection
85
Figure 26: Brake Activation Timing Diagram
86
I/O Signal Connection
87
STO Signals Connection
87
Figure 27: Detail of the Feedback Contact Circuit
88
Transducer Connection
89
Connecting the Fieldbus - X8, X9, X10 Connectors
90
Commissioning with Dx2020 Software
91
Safety
93
Dx2020 GUI
94
Overview
94
Minimum PC Requirements
94
Dx2020 GUI Installation
95
GUI Drive Connection
96
Layout
98
Firmware Update (Bootloader)
100
Accessing the Dx2020 GUI Online Help
101
Activate Power
101
System Configuration
102
Axis Identification
102
Motor Parameter Configuration
102
Transducer Configuration
104
Sensorless
105
I/O Configuration
106
Details of Possible Configurations
107
Programming Analog and Digital I/O Connector X5
108
Control Loops Configuration
109
Control Mode Configuration
109
Torque Loop Parameter Configuration
110
Speed Loop Parameter Configuration
110
Filter Configuration
111
Configuration of the Position Loop Parameters
113
Fault Configuration
114
Application Parameters Configuration
115
Commands and Modes Configuration
116
DS2020 State Machine
119
Figure 28 : DS2020 Drive State Machine
120
STO Activation
122
Auto-Phasing Procedure
122
Drive (Axis) Enable and Limit Switch Enable/Disable
124
Oscilloscope Function and Log File (.UCX)
125
Log Configuration
125
Start Logging
125
View Logs
126
UCX File Management
127
Using the GUI in Offline Mode
128
Contextual Help for Parameter Management
129
Decommissioning Procedure
130
Shipment and Storage
132
Receiving and Checking the Shipment
132
Storage
132
Regenerating the Electrolytic Capacitors after Storage
132
Maintenance
133
Periodic Maintenance
133
What to Do if Repairs Are Required
134
Troubleshooting
135
Power Section Anomalies
135
Drive Alarms (Faults)
135
Alarms on the Power Section
136
Alarm for VBUS Voltage out of Tolerance
137
Drive or Motor Overtemperature
137
Removal of STO Signal
138
Errors on Memory Devices
138
Data Corrupted Fault
138
Brake Feedback Fault
139
Errors on Feedback Devices
139
Synchronization , Interrupt Time and Task Time Error
141
Ethercat Fault
141
Alarms Related to the Control Loops
141
CAN Bus Alarms
141
Alarm Display in Analog Operating Mode
142
Faults During the GUI - Drive Connection
146
Safe Torque off Safety Function
148
Application
149
Installation Risk Assessment
149
Safe Torque off Function
149
Characteristic Values According to UNI en ISO 13849-1
150
Characteristic Values According to CEI en 62061
151
Safety Requirements
151
Full Stop
151
Safe Torque off Circuit
153
Safe Torque off Connections
154
Connector
154
Figure 29: Movable Connector Pinout: 6 Contacts, Model B2 3.50 / 06/180 SN BK BX Weidmuller
154
Electrical Input/Output Specifications
155
Example Application
156
Description
156
Figure 30: Example of Safe Torque off after a Controlled Stop
156
Example Requirements
157
Safe Torque off Installation and Maintenance Procedure
158
Assembly and Serial Tests
159
Identification of the STO Function on the Drive Plate
159
Figure 31: STO Mandatory Sequence Circuit Test
159
System Disposition
160
What to Do if Repairs Are Required
160
Ordering Code
161
DS2020 Ordering Code
161
Moog Motor Ordering Code
161
Example I/O Connections on X5
163
Figure 32: Example I/O Connections on the X5 Connector
163
Example RS-485 Driver on X4
164
Figure 33: Example RS-485 Driver Using the SN75176 IC
164
Glossary
165
Metric/Awg Conversion Table
169

Moog DS2020 Maintenance And User Manual (84 pages)

SINGLE AXIS DIGITAL SERVO DRIVE

Brand: Moog | Category: Servo Drives | Size: 5 MB

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