Mold-Masters TempMaster MT Series Manuals

Mold-Masters TempMaster MT Series Manuals

Manuals and User Guides for Mold-Masters TempMaster MT Series. We have 1 Mold-Masters TempMaster MT Series manual available for free PDF download: User Manual

Mold-Masters TempMaster MT Series User Manual

Mold-Masters TempMaster MT Series User Manual (100 pages)

Brand: Mold-Masters | Category: Temperature Controller | Size: 4 MB

Table of Contents

Table of Contents
5
Section 1 - Introduction

10
- Intended Use
  10
- Release Details
  10
- Warranty Details
  10
- Returned Goods Policy
  10
- Movement or Resale of Mold-Masters Products or Systems
  10
- Copyright
  11
- Units of Measure and Conversion Factors
  11
- Table 1-2 Units of Measure and Conversion Factors
  11
- Trademarks and Patents
  12
Section 2 - Global Support

13
- Manufacturing Facilities
  13
- Regional Offices
  13
- International Representatives
  14
Section 3 - Safety

15
- Introduction
  15
- Safety Hazards
  16
- Figure 3-1 Injection Molding Machine Hazard Areas
  16
- Table 3-1 Safety Hazards
  18
- Operational Hazards
  19
- General Safety Symbols
  21
- Table 3-2 Typical Safety Symbols
  21
- Wiring Check
  22
- Lockout Safety
  23
- Electrical Lockout
  24
  - Energy Forms and Lockout Guidelines
    25
  - Table 3-3 Energy Forms, Energy Sources and General
    25
- Disposal
  26
- MT/MT2 Controller User Hazards
  27
Section 4 - Overview

29
- Figure 4-1 MT Controller
  29
  - Figure 4-2 MT2 Controller
    29
  - Specification
    30
  - Table 4-1 General Specifications
    30
  - TMXL/MT Compatibility
    30
  - Controller Power Supplies
    31
  - Filter Option
    31
  - Switch on and off
    31
    
    Switch on
    31
    
    Switch off Individual Modules
    31
    
    Switch off the Whole Controller
    31
    
    Switch off Individual Zones
    32
  - Tool Connections
    31
  - Controller Cabinet
    32
    
    Controller Modules
    33
  - How the MT Controller Works
    34
    
    Set the Ramp Feature (on / Off)
    34
  - Figure 4-3 MT Menu
    35
  - Figure 4-4 MT2 Menu
    35
  - Program Menus
    35
Section 5 - Setup

36
- Introduction
  37
- Table 5-1 Factory Settings
  37
- Set Zone Numbering
  38
- Set the Temperature Scale
  40
- Change Zone PID Characteristics
  42
- Set the Ramp Feature
  44
- Set Boost Value
  46
- Set Standby Value
  48
- Monitor Temperature Limits
  50
  - Warning and Alarm Limits
    50
- Set Ground Fault Detection
  52
- Set Mold Leak Detection
  54
- Set Response to Thermocouple Failure
  56
- Restrict Access to Manual, Standby or Boost
  58
- Extend Alarms for Manual, Standby or Boost Operation
  60
- Language
  62
- Set the Required Zone Temperatures
  63
Section 6 - Operation

64
- Run Mode
  64
- OFF Mode (Single Zone)
  65
- Off Mode (Single Module)
  65
- Manual Mode
  66
- Manual Mode - Power Level
  67
- Slave Mode
  68
- Standby and Boost Mode
  70
  - Standby - Whole Cabinet
    70
  - Boost - Whole Cabinet
    70
  - No Standby or Boost Option
    70
- Standby Mode - Individual Zones
  71
- Leaving Standby Mode
  72
- Boost Mode - Individual Zones
  73
- Change Set Temperature (Auto or Manual)
  74
Section 7 - Maintenance

75
- Service and Repair the Controller
  75
  - Replacement Parts
    75
  - Cleaning and Inspection
    75
- Restore Factory Settings and Recalibration
  76
  - Default Settings
    77
  - Calibration Routine
    77
  - Calibration Sequence
    77
  - Table 7-1 Factory Settings
    77
  - M.dis Option
    78
- Fuses and Overcurrent Protection
  79
  - Fans
    79
  - Figure 7-1 Fuse Location on a Controller Card
    79
  - Controller Cards
    80
  - Onboard Power Supply
    80
  - Output Fuse Type: HRC High Speed
    80
  - Input Fuse Type: Surface-Mount Quick-Blow
    80
  - Table 7-2 Fan Fuses
    80
  - Table 7-3 Onboard Power Supply Fuse
    80
  - Table 7-4 Output Fuse Type
    80
  - Table 7-5 Input Fuse Type
    80
Section 8 - Troubleshooting

81
- Individual Card Diagnostics
  81
- Table 8-1 Alarm Conditions
  81
- Other Possible Fault Conditions
  83
  - Rapid Temperature Fluctuations
    83
  - Ground Fault Detection
    83
- Module Removal
  83
Section 9 - Wiring Details

84
Index

99

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