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Manuals and User Guides for Mold-Masters E-Multi. We have
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Mold-Masters E-Multi manual available for free PDF download: User Manual
Mold-Masters E-Multi User Manual (161 pages)
Brand:
Mold-Masters
| Category:
Controller
| Size: 9 MB
Table of Contents
Table of Contents
2
Section 1 - Introduction
10
Intended Use
10
Release Details
10
Warranty
10
Returned Goods Policy
10
Movement or Resale of Mold-Masters Products or Systems
10
Table 1-1 Release Details
10
Copyright
11
Units of Measure and Conversion Factors
11
Table 1-2 Units of Measure and Conversion Factors
11
Trademarks and Patents
12
Section 2 - Global Support
13
Manufacturing Facilities
13
Regional Offices
13
International Representatives
14
Section 3 - Safety
15
Introduction
15
Safety Hazards
16
Figure 3-1 Injection Molding Machine Hazard Areas
16
Table 3-1 Safety Hazards
18
Operational Hazards
19
General Safety Symbols
21
Table 3-2 Typical Safety Symbols
21
Wiring Check
22
Lockout Safety
23
Electrical Lockout
24
Energy Forms and Lockout Guidelines
25
Table 3-3 Energy Forms, Energy Sources and General
25
Grounded Earth Connections
26
Disposal
26
E-Multi Controller Safety Hazards
27
Operational Environment
27
Cabinet Push / Tip Forces
27
Table 3-4 Cabinet Push / Tip Forces
27
Figure 3-2 E-Multi Controller Safety Hazards
28
E-Multi Injection Unit Safety Labels
29
Figure 3-3 E-Multi Injection Unit Safety Labels
29
E-Multi Injection Unit Safety Hazards
30
Table 3-5 E-Multi Injection Unit Safety Hazard Details
30
E-Multi Injection Unit Safety Symbols
32
Table 3-6 Safety Symbols Used on the E-Multi Injection Unit
32
E-Multi Injection Unit Safety Guards
33
Figure 3-4 Guards Layout
33
E-Multi Weight Specifications
34
Table 3-7 E-Multi Injection Unit Shipping Dimensions and Weight
34
Unpack the E-Multi Controller
35
Figure 3-5 Correct Side of Crate to Open
35
Figure 3-6 Remove Top Row of Screws
35
Figure 3-7 Remove Cross Brace Screws
36
Figure 3-8 Remove Screws from Side and Bottom
36
Lift the E-Multi Controller
37
Preparation
37
Figure 3-9 Eyebolts and Washers
37
Figure 3-10 Install Eyebolts and Washers
38
Figure 3-11 Attach Slings to All Four Eyebolts
38
Lift the E-Multi Injection Unit
39
Prior to Lifting the E-Multi Injection Unit
39
Table 3-8 E-Multi Injection Unit Lifting Kits
39
Figure 3-12 Do Not Use the Motor as a Lifting Point
39
EM1 / EM2 / EM3 Lift Connections
40
EM1 / EM2 / EM3 Vertical Lift Connections
40
Table 3-9 EM1 / EM2 / EM3 Vertical Lift Connections
40
EM1 / EM2 / EM3 Horizontal Lift Connections
41
Table 3-10 EM1 / EM2 / EM3 Horizontal Lift Connections
41
E-Multi Injection Unit Stand Safety
42
Section 4 - Overview
43
Controller Front
43
Figure 4-1 Controller Front
43
Controller Back - Connections Side
44
Figure 4-2 Controller Back Connections
44
Figure 4-3 Diagnostic Kit (Option)
44
Cable Holders
45
Figure 4-4 Cable Holders
45
Figure 4-5 Attach Cable Holders
45
Section 5 - Installation
47
Introduction
47
Connect the Controller to the E-Multi
48
Connect a Robot to the Controller
48
Figure 5-1 EM3 Servo Cable Routing
48
Figure 5-2 Robot Jumper Plug
48
Connect the Controller to the Molding Machine
49
Figure 5-3 E-Multi Connection Locations
49
Connect a Handheld HMI (Optional)
50
Connect Diagnostic Computer (Optional)
50
Figure 5-4 Handheld HMI and Connection
50
Figure 5-5 Wireless Network Icon
51
Section 6 - Operation
52
Introduction
52
Isolate the Controller
52
Figure 6-1 E-Multi Main Power Switch
52
Switch on
53
Switch off (Shutdown)
53
Shutdown the Heating
53
Shutdown the Controller
53
Figure 6-2 Button Strip below Controller Display (HMI)
53
Section 7 - E-Multi Controller HMI Interface
54
Introduction
54
Cabinet Mounted Control Buttons
55
Figure 7-1 Cabinet Mounted Control Buttons
55
Table 7-1 Control Buttons
55
E-Multi Touchscreen Interface
56
Top Bar - Status Display
57
Table 7-2 Top Bar - Status Display
57
Active Movement Icons
58
Status Icons
58
Table 7-3 Active Movement Icons
58
Table 7-4 Status Icons
58
Bottom Bar - Screen Navigation Buttons
59
Table 7-5 Screen Navigation Buttons
59
Print Functionality
60
Table 7-6 Printer Settings
60
Figure 7-2 Print Functionality Screen
60
Screen Descriptions
61
Overview Screen
62
Table 7-7 Overview Screen Components
63
Table 7-8 Overview Screen Context Menu Buttons
65
Injection Settings Screen
66
Table 7-9 Injection Settings Screen Components
66
Table 7-10 Injection Settings Screen Context Menu Buttons
68
Hold Settings Screen
69
Table 7-11 Hold Setting Screen Components
69
Table 7-12 Hold Settings Screen Context Menu Buttons
70
Recovery Settings Screen
71
Table 7-13 Recovery Settings Screen Components
71
Table 7-14 Recovery Settings Screen Context Menu Buttons
73
Barrel Temperature Settings - Legacy Controllers
74
Figure 7-7 Legacy Style Barrel Temperature Settings Screen
74
Table 7-15 Legacy Style Barrel Temperature Setting Screen
74
Table 7-16 Legacy Style Barrel Temperature Setting Screen Context Menu Buttons
75
Barrel Temperature Settings - Mold-Masters Screen
76
Figure 7-8 Mold-Masters Barrel Temperature Settings Screen
76
Table 7-17 Mold-Masters Barrel Temperature Screen Components
77
Table 7-18 Mold-Masters Temperature Settings Screen Context Menu Buttons
78
Integrated Hot Runner Temperature Control (Option)
79
Figure 7-9 Integrated Hot Runner Controller Overview
79
Figure 7-10 Hot Runner Controller Monitor Screen
80
Monitor Screen
80
Table 7-19 Monitor Screen Control Buttons
80
Figure 7-11 Setup Screen (Supervisor Level)
84
Setup Screen (Supervisor Level)
84
Utilities Screen (Supervisor Level)
88
Table 7-21 Utility Screen Elements
89
Integrated E-Drive Control (Option)
90
Figure 7-13 E-Drive Control Screen Components
90
E-Drive Control Buttons
91
Table 7-22 E-Drive Control Buttons
91
Overview Screen
92
Figure 7-14 E-Drive Controller Overview Screen
92
Table 7-23 E-Drive Overview Screen Elements
92
Homing
93
Table 7-24 E-Drive Screen Context Menu Buttons
93
Figure 7-15 E-Drive Setting Screen
94
Settings Screen (Supervisor Level)
94
Table 7-25 E-Drive Settings Screen Elements
95
Valve Gate Settings Screen
96
Table 7-26 Valve Gate Settings Screen Elements
97
Shutoff-Nozzle Settings Screen
98
Shutoff-Nozzle Settings Screen-Kortec
101
Production Graph Screen
104
Lower Menu Buttons
106
Software Oscilloscope
107
Measure Parameter
107
Trigger
108
Parameter
108
Line Color
109
Process Data (PD) Protocol Screen
110
Lower Menu Buttons
111
Main Settings Screen
112
System Settings Screen
114
Lower Menu Buttons
116
E-Multi Radial / Servo Carriage Screen
117
Auto Purge Screen
119
Info-Log Screen
121
Programmable I/O
123
I/O Monitor Screen
125
Production Settings Screen
126
Drive Monitor Screen
127
Task Monitor Screen
129
Drive Parameter Monitor Screen
130
PID Settings
131
Reference Settings Screen
132
Reference Settings Screen - Continued
133
Machine Data Screen
134
Variable Monitor Screen
135
Delay Settings Screen
137
Calibration Settings Screens
138
Alarms Screen
139
Mold Data Screen
141
Lower Menu Buttons
142
Euromap E67 Screen
143
Legacy E67 Screen
144
Section 8 - Maintenance
145
Clean the HMI Screen
145
Preventative Maintenance
145
Verify Injection Pressure Oil Circuit (Preload Pressure)
146
Check the Preload Oil Pressure
146
Nozzle Protrusion Adjustment - Automatic Adjustment
147
Carriage Home Position Calibration
147
Manual Calibration
147
Automatic Calibration
148
Injection Axis Referencing
149
Service and Repair the Controller
150
Replacement Parts
150
Cleaning and Inspection
150
Update Software
151
Save Mold Data
151
Save Machine Data
152
Install New Software
153
Section 9 - Troubleshooting
156
Thermocouple Electrical Check
156
Heater Continuity Check
156
Transducer Output Check
156
Vibrator Valve Check
156
Servo Motor Temperature Check
157
Troubleshoot the Control System
157
Fault and Warning Messages
158
Index
160
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Mold-Masters Categories
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