Mitsubishi FUSO FG 2012 Manuals

Manuals and User Guides for Mitsubishi FUSO FG 2012. We have 1 Mitsubishi FUSO FG 2012 manual available for free PDF download: Owner's Manual

Mitsubishi FUSO FG 2012 Owner's Manual

Mitsubishi FUSO FG 2012 Owner's Manual (482 pages)

Brand: Mitsubishi | Category: Automobile | Size: 17.75 MB

Table of Contents

Reading the Handbook
5
Table of Contents
6
Recommendation to Drivers
8
Chassis and Engine Numbers
9
Recommendation to Drivers
9
- Vehicle Identification Number (VIN)
  10
- First Maintenance at 4,000 Km (2,500 Miles)
  11
- Maintenance
  11
  - Periodic Inspection
    11
  - Pre-Operational Check
    11
  - Diesel Fuel to be Used in Your Engine
    12
  - Diesel-Fuel Properties
    12
  - Adverse Effects of Mixed Fuel on Engine
    13
  - Danger of Fire and Explosion by Using Mixed Fuel
    13
  - Refueling
    14
  - 113-Liter Fuel Tank
    15
  - 125-Liter Fuel Tank
    15
- DEF (Diesel Exhaust Fluid)
  15
  - DEF Used
    16
  - Replenishing DEF
    16
  - DEF Tank Capacity 12 Liters (3 Gallon)
    17
  - Canceling the Driving Restriction
    18
  - Storing the DEF
    18
- Handling of the New Vehicle
  20
- Maximum Engine Speed During Run-In Period
  20
- Obtaining Service
  21
- Reporting Safety Defects
  21
- Contact MFTA
  22
- Contact Your Nearest Authorized Dealer
  22
Warning Labels
24
- Around the Driver’s Seat
  26
- Labels Inside the Cab
  26
- On Driver’s Door and Door Pillar
  27
- Exterior Labels
  28
- On Frame and Exterior Equipment
  28
- On Cab Outside and Engine
  29
- Opening and Closing
  30
- Starter Key
  31
Opening and Closing
31
- Engine Immobilizer (Theft Prevention Device)
  32
- Doors
  35
- From the Outside
  36
- Central Door Locks
  37
- From the Inside
  37
- Keyless Entry System
  38
  - How to Operate the Remote Control Switch
    39
  - Replacing the Remote Control Switch Battery
    40
- Entering and Leaving the Vehicle
  42
- Rear Doors: Crew-Cab Models
  43
- Door Window Glass
  44
- Power Window Switches
  44
- Window Regulator Handle
  45
Seat and Steering Wheel Adjustments
46
- Correct Driving Position
  47
- Driver’s Seat
  47
- Assistant Driver’s Seat
  48
- Making Adjustments
  48
- Rear Seat-Crew-Cab Model
  49
- Seat Belts
  50
- Fastening
  51
- Lap and Shoulder Belts with ELR
  51
- Unfastening
  51
- Lap Belt
  52
- Seat Belt Anchor
  52
- Children and Babies
  53
- Pregnant Women
  53
- Seat Belt Care
  53
- Steering Wheel
  54
- Switches and Controls
  56
- Arrangement of Switches and Controls
  57
  - Starter Switch Position
    58
  - Starter Key Reminder Alarm
    59
- Starting the Engine
  60
- Warming up the Engine
  65
- Stopping the Engine
  67
  - Accelerator Pedal
    69
  - Brake Pedal
    69
  - Parking Brake Alarm
    70
  - Using the Parking Brake Lever
    70
  - Arrangement of Switches
    71
- Combination Switch
  71
  - Lighting Switch
    71
  - Exhaust Brake (Option)
    72
  - Passing Signal/Dimmer Switch
    72
  - Turn Signal Lamp Switch
    72
  - Activation and Deactivation of Exhaust Brake
    73
  - Wiper and Washer Switch
    73
  - Before You Can Safely and Properly Operate Your Vehicle
    75
  - Creep
    75
- Duonic Tm
  75
  - Brake Pedal Operation
    76
  - Parking
    76
  - Selecting the “R” (Reverse) Position
    76
  - Driving on a Slippery Road
    77
  - Starting on Uphill Roads
    77
  - Controls and Indicators
    78
  - Gearshift Positions
    79
  - How to Operate the Gearshift Lever
    79
  - A/M: Automatic/Manual Shift Mode
    80
  - Driving Tips
    81
  - ECO Mode Switch
    81
  - Automatic Shift Mode
    82
  - Starting
    82
  - Manual Shift Mode
    83
  - Driving
    85
  - Reversing
    85
  - Driving in Automatic Shift Mode
    86
  - Driving in Manual Shift Mode
    86
  - Moving out of Mud, Snow or Sand
    87
  - Short Stop
    88
  - If a Transmission System Warning Is Displayed
    89
  - Leaving the Vehicle with the Engine Running
    89
  - T/M Sys Warning (Red)
    89
  - Actions to Take after Stopping the Vehicle
    90
  - T/M Oil Warning
    90
  - T/M Sys Warning (Amber)
    90
- Cruise Control
  91
- Hazard Warning Lamp Switch
  97
- To Deactivate the Cruise Control
  97
- Front Fog Lamp Switch
  98
- Rearview Mirrors
  98
- Van Body Dome Light Switch
  98
- Mirror Heater Switch
  99
- Horn Switch
  100
- Transmission PTO
  100
  - Control and Indicators
    101
  - Indicators Displayed on Multi-Information Display
    101
  - PTO Switch
    101
  - Disengagement
    102
- Bluetec ® System
  103
  - Regeneration Controlling DPF System
    105
  - PM Indicator and Warning/Indicator Lamp
    106
  - Automatic DPF Regeneration
    108
  - Fast Flashing (0.25-Second Interval)
    110
  - Parked DPF Regeneration
    110
  - Slow Flashing (0.5-Second Interval)
    110
  - How to Perform the Parked DPF Regeneration
    111
  - Bluetec Exhaust Gas After-Treatment
    113
  - Excessively Low DEF Quantity
    114
  - Degraded DEF Quality
    115
  - Empty DEF
    115
  - Further Reduced DEF Level
    115
  - Faulty Bluetec Exhaust Gas After-Treatment
    117
  - DEF Dosing System
    118
  - Muffler
    118
  - Precautions for Inspection and Maintenance
    118
  - Instruments and Warning Lamps
    120
- Arrangement of Instruments and Warning Lamps
  121
- Speedometer
  121
- Tachometer
  121
- Water Temperature Gauge
  122
- Fuel Gauge
  123
- Quantity of Fuel Remaining in Tank
  123
- DEF Level Indicator
  124
  - If the Tank Is Short of DEF
    124
  - Outline of Multi-Information System
    126
  - Display Mode Selection and Settings
    127
  - Odometer/Trip Meter
    127
  - Display Mode
    128
  - Calendar and Clock
    129
  - Date and Time Adjustment
    129
  - Selections and Settings in Outside Air Temperature Mode
    131
  - DPF Monitor
    132
  - Adjusting the Correction Coefficient for Fuel Mileage Data
    133
  - Fuel Mileage Information
    133
  - How to Reset the Mileage and Speed Data
    133
  - How to Switch the Display
    133
  - Maintenance Information
    135
  - Selection of Maintenance Information Screens
    135
  - How to Set Replacement Intervals
    136
  - Maintenance Alarm Indication
    137
  - Illumination Intensity (Brightness Adjustment)
    138
  - Resetting of Maintenance Information
    138
  - Categories of Warnings and Indicators
    140
  - If There Are Multiple Warnings
    140
  - Indication Colors
    140
- Warning/Indicator Telltale
  140
  - Red and Amber Indications
    141
  - Black Indications
    142
  - Engine System Warning
    143
  - Transmission Control Warning
    143
  - Transmission Oil Temperature Warning
    143
  - SAM Warning
    144
  - Engine Oil Level Warning
    145
  - Meter Cluster Warning
    145
- Warning/Indicator Lamps
  146
  - Vacuum Pressure Warning Lamp
    150
  - Brake Warning Lamp
    151
  - Charge Warning Lamp
    151
  - Engine Control Warning Lamp
    152
  - Engine Oil Pressure Warning Lamp
    152
  - ABS Warning Lamp
    153
  - Engine Overheating Warning Lamp
    153
  - Engine Immobilizer Warning Lamp
    154
  - When the Engine Can be Started
    154
  - When the Engine Cannot be Started
    154
  - Starting and Driving
    156
- Precautions When Setting the Vehicle in Motion
  157
Starting and Driving
157
- Precautions for Driving
  158
- Tips for Improving Fuel Economy
  162
- Braking
  163
- Antilock Braking System (ABS)
  164
  - Braking Distance
    166
  - Illumination of ABS Warning Lamp
    166
  - Steering Wheel Operation
    166
- On Uphill and Downhill Roads
  167
- On Rough Roads and in Bad Weather
  168
- Parking
  170
- Standard on FG
  172
- Vehicles with Limited Slip Differential
  172
- Loading Cargo
  174
- Do Not Overloading the Vehicle
  174
- How to Load Cargo
  175
8. 4WD Operation <FG Models
176
- Control and Indicator Lamps for 4WD Operation
  177
- Front Drive Switch
  178
- Location of Control and Indicator Lamps
  178
- 2WD To/From 4WD
  179
- Selecting Drive Mode-Transfer Gear Range Combinations
  179
- Switching the Mode-Range Combination
  179
- Free-Wheeling Hub
  180
- Advice on Use of the 4WD Mode
  181
- Climbing Steep Hills
  181
- Driving on Sandy or Muddy Ground
  181
- Driving on Snow-Covered or Frozen Roads
  181
- Crossing a River
  182
- Descending Steep Hills
  182
- After Off-Road Driving, be Sure to Check the Following Points
  183
- If You Have Driven in Water by Necessity
  183
- Precautions to be Taken When Selecting the 4WD Mode
  183
- Heating and Air Conditioning
  184
- Front Air Outlets
  185
Adjusting the Airflow Direction
185
Heating and Air Conditioning
185
- Rear Air Outlets
  186
- Manual Air Conditioner
  187
  - Control Panel
    188
  - Air Selector Switch
    189
  - Fan Speed Dial
    189
  - Temperature Adjustment Dial
    189
  - Air Conditioner Switch
    190
  - Mode Selector Dial
    190
  - For Cool Airflow Toward the Head and Warm Airflow Toward the Feet
    191
  - To Heat the Cab
    191
  - Using the Controls
    191
  - Cleaning the Air Filter
    192
  - To Cool the Cab
    192
  - To Defog the Windshield
    192
  - To Ventilate the Cab
    192
- Fully Automatic Air Conditioner
  193
- Outside Air Inlets
  198
- Rear Heater
  198
- Interior Equipment and Accessories
  200
- Cigarette Lighter
  201
Interior Equipment and Accessories
201
- Driver’s Door Ashtray and Assistant Drivers Door Ashtray
  202
- Coat Hooks
  203
- Rear Ashtray in Crew-Cab Model
  203
- Sun Visors
  203
- Vehicles Other than Crew-Cab Models
  203
- Interior Lamp
  204
  - Interior Lamp with Built-In Spot Lamps (Option)
    205
  - Rear Interior Lamp-Crew-Cab Models
    205
- Step Lamp
  205
- Small Article Compartments
  206
- Before Using the AM/FM Radio and CD Player
  210
- Using the Radio
  210
  - Tips on Using Cds
    211
  - Discs and Files
    212
  - File Specifications
    213
  - The System Cannot Reproduce the Following Files
    214
  - Adjusting the Tone and Fade/Balance
    216
  - Adjustment Modes
    217
  - To Listen to the Radio
    218
  - Automatic Tuning
    219
  - Manual Tuning
    219
  - Manual Programming
    220
  - Programming Stations to Preset Buttons
    220
  - Automatic Programming
    221
  - CD Player
    222
  - Playing a CD
    223
  - Switching to CD Playing While Listening to the Radio
    223
  - Basic Operations
    224
  - Fast Forwarding/Fast Reversing
    224
  - Folder Searching (MP3/WMA File Cds)
    224
  - Repeating the same Track
    224
  - Playing the Music Programs in a Folder in Random Order
    225
  - Playing the Tracks in Random Order
    225
  - Repeating the Music Programs in a Folder (MP3/WMA File Cds)
    225
  - Ejecting a Disc
    226
  - Scan Search Playback
    226
  - Scan Search Playback for Programs in Folder (MP3/WMA File Cds)
    226
  - Selecting Information Items on the Display (MP3/WMA File Cds)
    226
  - Clock
    227
  - Setting the Clock
    228
  - Setting the Alarm Time
    229
  - Activating the Alarm
    231
  - Audio System Problems, Probable Causes and Actions
    232
- Accessories
  233
11. in Cold Weather
234
- Coolant
  235
- Engine Oil
  235
- Fuels
  235
- Other Recommendations for Cold Weather Operation
  236
- When Parking the Vehicle after Replenishing the DEF (Diesel Exhaust Fluid)
  236
- Installing Tire Chains
  237
  - Vehicles Other than FG Models
    237
  - Simple Inspection and Service
    240
- General Precautions for Servicing the Vehicle
  241
Simple Inspection and Service
241
- Engine Access Opening
  243
- To Reach the Access Opening
  243
  - Power Steering Fluid and Engine Coolant Level Inspection Opening
    244
  - Preparation
    245
- Tilting the Cab
  245
  - Lowering the Cab
    247
  - Checking Locking of the Cab
    249
  - Before Starting the Engine
    250
- Pre-Operational Checks
  250
  - In the Driver’s Seat
    251
  - While Walking Around the Vehicle
    255
- Lubrication
  257
- While Driving at Slow Speeds
  257
- Greasing
  258
  - Door Hinge
    261
  - Recommended Lubricant: Chassis Grease
    261
  - Recommended Lubricant: Wheel Bearing Grease
    261
  - Anchor Hooks (Two Places)
    262
  - Engine Oil
    262
- Oils and Fluids
  262
  - Adding Oil
    264
  - Replacement
    265
  - Resetting the Engine Control Unit
    266
  - Check, Addition, and Replacement
    267
  - Clutch Control Fluid
    267
  - Transmission Gear Oil
    267
  - Check
    268
  - Transfer Gear Oil (FG)
    270
  - Axle Housing Gear Oil
    272
  - Brake Fluid
    274
  - Adding Fluid
    276
  - Power Steering Fluid
    277
- Filter Elements
  278
  - Oil Filter Replacement
    278
  - Fuel Filter Replacement
    281
  - Air Cleaner Element Cleaning and Replacement
    284
  - Checking the Air Cleaner Element Condition with Dust Indicator
    285
  - Resetting the Dust Indicator
    285
  - Removal
    286
  - Inspection and Cleaning
    287
  - Installation
    287
- Draining Water from Fuel Filter
  289
- Engine Coolant - Check and Replacement
  290
- V-Belts - Check and Adjustment
  299
- Steering Wheel - Check
  301
- Service Brakes - Check
  302
  - Steering Wheel Looseness
    302
  - Brake Pedal Play
    303
  - Brake Pedal Stroke
    303
  - Braking Performance
    303
- Parking Brake - Check and Adjustment
  304
  - Parking Brake Lever Stroke Check
    304
  - Inflation Pressure Check
    305
  - Standard Inflation Pressure
    305
- Tires - Check
  305
  - Checking for Cracks, Damage, and Objects Embedded in Tread
    307
  - Checking Tread Depth
    307
  - Preparation for Tire Replacement
    308
  - Front Axle Jacking Points
    309
  - Rear Axle Jacking Point
    309
  - Removing the Wheel
    309
  - How to Remove a Wheel
    310
  - Mounting the Tire
    311
- Wheel Nuts - Check and Retightening
  315
  - Dual Wheels
    316
  - Single Tire
    316
- Tire Rotation
  317
- Replacing Blade Rubber Only
  319
- Wiper Blade - Replacement
  319
- Windshield Washer - Fluid Level Check and Refilling
  320
- Battery - Check
  321
  - Removal and Installation of Battery Cover
    321
  - Inspecting the Battery
    322
  - Cleaning the Terminals
    323
  - Battery Removal and Installation
    324
- Air Filters - Cleaning
  325
- Outside Air Filter
  325
- Cleaning Your Vehicle
  326
  - Dashboard Air Filter
    326
  - Cleaning Glass Surfaces
    327
  - Exterior Cleaning
    327
  - Washing
    327
  - Dirt Caked on Paintwork
    330
  - Rust and Corrosion
    330
  - Small Chips and Scratches
    330
  - Waxing
    330
  - Cleaning Interior Trim
    331
  - General Dirt
    331
  - Grease and Oil
    331
  - Cleaning Seat Belts
    332
  - Cleaning Vinyl Surfaces
    332
  - Organic Contaminants
    332
  - Other Contaminants
    332
- Intercooler - Cleaning
  333
- Removing Floor Mat for Cleaning
  333
13. Useful Advice for Emergencies
334
- Possible Failures, Causes and Remedies
  335
- Marking Your Vehicle
  340
- Stopping Your Vehicle in an Emergency
  340
- If the Engine Overheats
  341
- Repair
  341
- When a Fuse Has Blown
  343
  - Blade-Type Fuses
    344
  - Removal and Installation of High-Current Fuse Box Cover
    344
  - Removal and Installation of Lower Panel Infront
    344
  - Inspection and Replacement of Blade-Type Fuses
    345
  - How to Remove the Spare Fuse
    346
  - Fuse Box
    347
  - High-Current Fuse Box
    347
  - High-Current Fuse
    349
  - Inspection
    349
- When a Lamp Has Burned out
  351
  - Headlamp Bulb Replacement
    353
  - Headlamp Removal and Installation
    353
  - Installing the Radiator Grille
    353
  - Removing the Radiator Grille
    353
  - Headlamp Removal
    354
  - Headlamp Installation
    356
  - Parking Lamp Bulb Replacement
    358
  - Front and Side Turn Signal Lamp Bulb Replacement
    359
  - Interior Lamp Bulb Replacement
    359
  - Replacing the Fog Lamp Bulb
    359
  - Replacing Other Lamps
    360
- If a Tire Goes Flat While the Vehicle Is in Motion
  361
- When Braking Is Sluggish
  361
- When the Battery Has Run down
  362
  - Connection
    363
  - Disconnection
    363
- If Fuel Tank Becomes Empty (Bleeding the Fuel System)
  364
- If the DEF Tank Becomes Empty
  364
- Towing
  365
- When the Vehicle Becomes Stuck in Soft Ground
  366
14. Service Data
370
15. Maintenance Schedule
374
- Engine
  375
- Maintenance Schedule
  375
- Front and Rear Axle
  377
- Power Train
  377
- Braking System
  378
- Steering System
  378
- Suspension System
  378
- Cab
  379
- Electrical System
  379
- Lubrication Schedule
  380
16. Alphabetical Index
382
17. Maintenance Record
386

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