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MIOX RIO-S Series On-Site Generator manual available for free PDF download: Installation, Operation And Maintenance Manual
MIOX RIO-S Series Installation, Operation And Maintenance Manual (77 pages)
On-Site Generator
Brand:
MIOX
| Category:
Inverter
| Size: 2 MB
Table of Contents
Contents
3
Table of Contents
3
List of Figures
5
List of Tables
5
Environmental Protection Agency (US EPA)
6
Introduction and Overview
6
List of Certifications
6
NSF International
6
Regulatory Compliance
6
State Approvals
6
Figure 1: RIO-S On-Site Generator, 4 Cell Bank Configuration
7
System Description
7
System Space Requirements
8
Figure 2: RIO-S OSG Space Requirements
9
RIO-S Components
10
Figure 3: Front External View of RIO-S with Labeled System Components
12
Installation Preparation
13
Safety Precautions and Warnings
13
Standard Packing List
13
Additional Installation Materials
14
Installation Location Requirements
14
Tools for Installation
14
Receiving and Unpacking the RIO-S OSG
15
INSTALLING the RIO-S
16
Plumbing Overview
16
Securing the Cabinet
16
Figure 4: RIO-S Major Plumbing Components (Non-Electrical)
17
Figure 5: External Plumbing Connections Required (3-Way Valve and Y-Strainers Not Shown)
18
Electrical Overview
19
Table 1: Feed Water Requirements
19
Figure 6: Electrical Cabinet Overview
20
Figure 7: Main Power to RIO-S OSG
21
Figure 8: Internal View of Controls Cabinet Showing Major Electrical Components
22
Figure 9: Internal View of Switchgear Cabinet Showing Major Electronic Components
24
Figure 10: Modules 1 & 2 M12 Designations
25
Figure 11: Left View of RIO-S Showing External Connections (Cell Enclosure Hidden)
26
Proper Caution Should be Used When Wiring
27
Water Boost and Brine Boost Relays Utilize High Voltage
27
Figure 12: Typical Cell Bank Wiring Diagram: Top View
28
Panels Are Interlocked for Your Safety. Cells Operate at High
29
Voltage and Store Hazardous Energy. Do Not Remove Cell Guards until 60 Seconds after Disconnecting All Power Sources
29
Figure 13: External Plumbing Electrical Overview: Rear
30
Figure 14: External Plumbing Electrical Overview: Right (Outlet)
31
Figure 15: Modules 3, 4 & 6 M12 Designations
33
Figure 16: Module 5 M12 Designations
34
Plumbing/Installing the Brine Tank
34
Figure 17: Brine Tank Float Assembly
35
Figure 18: Internal View of the Brine Tank With/Without Quartz Rock Bed
35
Brine Boost System Installation (Optional)
36
Figure 19: Brine Pressure Boost System
37
Figure 20: Oxidant Tank Assembly
38
Plumbing/Installing the Oxidant Storage Tank
38
Figure 21: Oxidant Tank Safety Placard Locations
39
Figure 22: Hydrogen Ventilation Requirements
40
Figure 23: Oxidant Pressure Transducer Assembly
41
Figure 24: Level Switch Installation
42
Initial Startup
44
OPERATION of the RIO-S
44
Normal Operation
46
Interface Elements
47
Figure 25: HMI Main Screen
48
Communications
50
Modes of Operation
51
Figure 26: HMI Cell Bank Manual Enable/Disable Interface
52
Long Term System Shutdown Procedure
53
Fault Conditions
54
Table 2: Fault Conditions Descriptions
54
Troubleshooting
54
Table 3: Fault Conditions Troubleshooting Guide
56
Troubleshooting Guide
56
Water Flow Control Valve Re-Set Procedure
60
Electrolytic Cell Replacement
61
Figure 27: Location of Water Control Valve Relative to Inlet/Outlet Plumbing Connections
61
Daily Maintenance
62
Maintenance
62
Monthly Maintenance
63
Weekly Maintenance
63
Quarterly Maintenance
64
Yearly Maintenance
64
Figure 28: Rupture Disk and Leak Detect Assemblies
65
Rupture Disk
65
Figure 29: Ruptured Diaphragm
66
Figure 30 Leak Detect Sensing Band Removal
67
Leak Detection
67
Acid Washing Cell
68
Oxidant Demand Testing
68
Chlorine Production Testing
71
Appendices
76
Appendix A - Water Quality Guidelines
76
Appendix B - Salt Quality Guidelines
77
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