Minebea Intec PR 5220/04 Manuals

Manuals and User Guides for Minebea Intec PR 5220/04. We have 2 Minebea Intec PR 5220/04 manuals available for free PDF download: Instrument Manual

Minebea Intec PR 5220/04 Instrument Manual

Minebea Intec PR 5220/04 Instrument Manual (235 pages)

Brand: Minebea Intec | Category: Transmitter | Size: 6 MB

Table of Contents

Table of Contents
4
1 Introduction

10
2 Safety Instructions

12
- General Information
  12
- Intended Use
  12
- Incoming Goods Inspection
  12
- Before Operational Startup
  12
  - Installation
    12
  - Supply Voltage Connection
    13
  - Protective Conductor Connection
    13
- RF Interference Suppression
  13
- Failure and Excessive Stress
  13
- Important Note
  14
- Repairs and Maintenance
  14
  - General Information
    14
  - Electrostatically Sensitive Parts
    14
  - Replacing Fuses
    14
3 Device Description

15
- Transmitter Versions
  15
  - General Information
    15
  - PR 5220/01 Profibus DP
    15
  - PR 5220/04 Devicenet
    16
  - PR 5220/06 Profinet I/O
    16
  - PR 5220/07 Ethernet IP
    16
- General Information
  16
- Overview of the Device
  16
  - Communication Protocols
    17
- Housing
  17
  - Sticker
    17
  - Dimensions
    18
- Display and Control Panel
  18
  - General Information
    18
  - Overview
    19
  - Display
    19
  - Operating Elements
    22
- Overview of Connections
  26
4 Device Installation

27
- General Information
  27
- Mechanical Preparation
  27
  - Control Cabinet Units
    27
- EMC-Compliant Installation
  28
- Hardware Construction
  29
  - Notes for Connection
    29
  - Network Port
    29
  - Interface
    31
  - Analog Outputs
    36
  - Digital Inputs
    37
  - Digital Outputs
    39
  - Connecting Analog Load Cells and Platforms
    41
- Interfaces
  50
  - Profibus-DP Interface
    50
  - Devicenet Interface
    53
  - Profinet I/O Interface
    54
  - Ethernet-IP Interface
    55
5 "Standard" Application

57
- Functions
  57
  - General Information
    57
  - Display Functions
    57
6 Easyfill" Application

58
- Functions
  58
  - General Information
    58
  - Display Functions
    58
  - Filling Mode
    58
- Application Menu [Start]
  58
7 Commissioning

60
- Power Failure/Data Backup/Restart
  60
  - Power Failure
    60
  - Data Backup
    60
  - Overwrite Protection
    60
  - Restart
    62
- Switching on the Device
  62
- Switching off the Device
  63
- Warm-Up Time
  63
- Finding and Connecting the Device Automatically in the Network
  63
- Finding and Connecting a Device with a Notebook/Pc
  64
- Searching the Device in the Network with "Indicatorbrowser
  64
- Resetting the Network Address
  66
- Operation Using VNC
  66
- Operation Via a Web Browser
  68
- System Setup
  68
  - Serial Ports Parameter
    69
  - Operating Parameter
    69
  - Fieldbus Parameter
    69
  - Network Parameter
    69
  - Weighing Points
    70
  - Limit Parameter
    76
  - Digital I/O Parameters
    76
  - Analog Output Parameter
    76
- Calibrating Internal Weighing Point
  77
  - General Information
    77
  - Displaying Calibration Data
    77
  - Selecting the Calibration Mode
    78
  - Setting Maximum Load
    81
  - Determining the Scale Interval
    82
  - Determining the Dead Load
    83
  - Calibrating with Weight
    84
  - Calibrating with MV/V
    85
  - Calibrating with Load Cell Data (Smart Calibration)
    87
  - Subsequent Dead Load Correction
    88
  - Linearization
    89
  - Calculating the Test Value
    92
  - Saving the Calibration
    92
  - Cancelling a Calibration
    93
  - Parameter Input
    94
- Calibrating Xbpi-Scale
  99
  - General Information
    99
  - Parameters for Serial Interface
    100
  - Parameters for the Xbpi-Weighing Function
    101
  - Setting up an Xbpi Platform
    102
  - Xbpi-Parameter Tables
    104
  - Setting the Xbpi Dead Load
    107
  - Xbpi Calibration with User Specified Weight
    109
  - Xbpi Calibration with Automatic Weight Detection
    110
  - Xbpi Calibration with Default Weight
    111
  - Xbpi Calibration with Built-In Weight
    112
  - Xbpi Linearization
    112
- Calibrating Digital Load Cells of Type "Pendeo
  113
  - General Information
    113
  - Selecting and Configuring RS-485 Interface
    114
  - Selecting the Load Cell Type
    115
  - Calibration Procedure
    115
  - Searching Load Cells
    116
  - Assigning Load Cells
    117
  - Calibrating Load Cells
    119
  - Assigning Load Cell Names
    121
  - Service Function
    121
  - Corner Correction
    122
  - Terminating/Saving Calibration
    124
  - Parameter Input
    124
  - Subsequent Dead Load Correction
    126
  - Displaying Weighing Point Serial Number
    127
- General Parameter Settings
  127
  - Selecting and Configuring Serial Interfaces
    128
  - Operating Parameters
    133
  - Fieldbus Parameters
    135
  - Network Parameters
    138
  - Configuring Limit Values
    140
  - Configuring Digital Inputs
    145
  - Configuring Digital Outputs
    148
  - Configuring Analog Output
    152
- System Information
  153
  - Displaying the Version
    154
  - Displaying the Status
    154
  - Showing Hardware Options
    155
  - Displaying Pendeo Data
    156
8 Production

160
- General Information
  160
- Starting the Application
  160
- Configuration Via a Notebook/Pc
  161
  - Configuring Production Mode
    161
  - Configuring Digital Inputs and Outputs
    164
  - Configuring Material
    166
- Filling
  169
9 Extended Functions

171
- Hardware Test
  171
  - Serial Interfaces
    171
  - Inputs and Outputs
    172
- Functions Via the WEB Site
  177
  - General Information
    177
  - Displaying Weighing Points in a Table
    178
  - Configuration Printout
    178
  - Log Files
    180
  - Screenshots
    181
  - Error Log
    182
  - Configuration Data
    183
- Resetting the Device to the Factory Settings
  184
- Updating New Software with Flashit
  185
  - Updating with a Fixed IP Address
    185
10 Modbus Protocol

189
- General Description
  189
- SPM Data in PR 1612 Modbus Mode
  189
11 SMA Protocol

191
- General Information
  191
12 Fieldbus Interface

192
- Fieldbus Interface Configuration
  192
- Scale Protocol (8-Byte) for the "Standard" Application
  192
  - Write Window (Input Area)
    193
  - Read Window (Output Area)
    194
  - Reading and Writing Data
    194
  - Description of the I/O Area (Read/Write Window)
    195
  - Special Hints for Devicenet and Ethernet-IP
    200
  - Fieldbus Register
    200
- Filling Protocol (64-Byte) for the "Easyfill" Application
  205
  - Write Window (Input Area)
    205
  - Read Window (Output Area)
    205
  - Indicator Functions
    205
  - Filling Functions
    205
  - Setup of the Fieldbus Interface
    207
13 Spm

214
- General Information
  214
- Elementary Data Types
  214
- Addressing
  215
- System Data
  215
14 Repairs and Maintenance

220
- Repairs
  220
- Maintenance
  220
- Soldering Work
  220
- Cleaning
  220
15 Disposal

221
16 Error Messages

222
- Error Messages Measuring Circuit
  222
- Weight Error Status
  223
- Error Messages for Xbpi Scales
  223
- Error Messages for Pendeo® Load Cells
  224
- Error Messages During Calibration
  225
- Error Numbers @ "LAST_ERROR
  227
  - Weighing Point Error
    227
  - Error in the "Easyfill" Application
    227
17 Specifications

229
- Note on Using "Free Software
  229
- Decoding the Serial Number
  229
- General Data
  229
  - Supply Voltage
    229
- Effect of Ambient Conditions
  229
  - Ambient Conditions
    229
  - Electromagnetic Compatibility (EMC)
    230
  - RF Interference Suppression
    230
- Weighing Electronics
  230
  - Load Cells
    230
  - Principle
    231
  - Accuracy and Stability
    231
  - Sensitivity
    231
  - Connecting Cables
    231
- Mechanics
  232
  - Design
    232
  - Weights
    232
- Documentation on the Enclosed CD
  232
18 Appendix

233
- Spare Parts
  233
- Test Connector
  233

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Minebea Intec PR 5220/04 Instrument Manual

Minebea Intec PR 5220/04 Instrument Manual (234 pages)

Brand: Minebea Intec | Category: Transmitter | Size: 5 MB

Table of Contents

Table of Contents
3
Introduction
9
Read the Manual
9
This Is What Operating Instructions Look Like
9
This Is What Lists Look Like
9
This Is What Menu Items and Softkeys Look Like
9
This Is What the Safety Instructions Look Like
9
Hotline
10
Safety Instructions
11
General Notes
11
Intended Use
11
Initial Inspection
11
Before Operational Startup
11
Installation
11
Supply Voltage Connection
12
Protective Ground Connection
12
RF Interference Suppression
12
Failure and Excessive Stress
13
Important Note
13
Repairs and Maintenance
13
General Information
13
Electrostatically Sensitive Parts
13
Replacing Fuses
13
Device Description
14
Transmitter Versions
14
General Information
14
PR 5220/01 Profibus DP
14
PR 5220/04 Devicenet
15
PR 5220/06 Profinet I/O
15
PR 5220/07 Ethernet IP
15
General Notes
15
Overview of the Device
15
Communication Protocols
16
Housing
16
Sticker
16
Dimensions
17
Display and Operating Elements
17
General Information
17
Overview
18
Display
18
Operating Elements
22
Overview of Connections
25
Device Installation
26
General Notes
26
Mechanical Preparation
26
EMC-Compliant Installation
27
Hardware Construction
28
Notes on the Connections
28
Network Port
28
Interface
30
Analog Outputs
35
Digital Inputs
37
Digital Outputs
38
Connection of Analog Load Cells and Weighing Platforms
40
Interfaces
50
Profibus DP Interface
50
Devicenet Interface
53
Profinet I/O Interface
54
Ethernet/Ip Interface
56
"Standard" Application
58
Functions
58
General Information
58
Display Functions
58
Easyfill" Application
59
Functions
59
General Information
59
Display Functions
59
Filling Mode
59
Application Menu [Start]
59
Getting Started
61
Power Failure/Data Backup/Restart
61
Power Failure
61
Data Backup
61
Overwrite Protection
61
Restart
63
Switching on the Device
63
Switching off the Device
64
Warm-Up Time
64
Finding and Connecting the Device Automatically in the Network
64
Finding and Connecting a Device with a Notebook/Pc
65
Searching the Device in the Network with "Indicatorbrowser
65
Resetting the Network Address
67
Operation Using VNC
68
Operation Via a Web Browser
69
System Setup
70
Serial Ports Parameter
70
Operating Parameters
70
Fieldbus Parameter
71
Network Parameter
71
Weighing Points
71
Limit Parameter
77
Digital I/O Parameters
78
Analog Output Parameter
78
Calibrating Internal Weighing Point
78
General Information
78
Displaying Calibration Data
79
Selecting the Calibration Mode
80
Setting Maximum Load
83
Determining the Scale Interval
84
Determining the Dead Load
85
Calibrating with Weight
86
Calibrating with MV/V
87
Calibrating with Load Cell Data (Smart Calibration)
89
Subsequent Dead Load Correction
90
Linearization
91
Calculating the Test Value
94
Saving the Calibration
94
Cancelling a Calibration
95
Parameter Input
96
Calibrating Xbpi-Scale
101
General Information
101
Parameters for Serial Interface
101
Parameters for the Xbpi-Weighing Function
103
Setting up an Xbpi Platform
104
Xbpi-Parameter Tables
106
Setting the Xbpi Dead Load
110
Xbpi Calibration with User Specified Weight
111
Xbpi Calibration with Automatic Weight Detection
112
Xbpi Calibration with Default Weight
113
Xbpi Calibration with Built-In Weight
114
Xbpi Linearization
115
Calibrating Digital Load Cells of Type "Pendeo
116
General Information
116
Selecting and Configuring RS-485 Interface
117
Selecting the Load Cell Type
118
Calibration Procedure
118
Searching Load Cells
118
Assigning Load Cells
121
Calibrating Load Cells
122
Assigning Load Cell Names
124
Service Function
124
Corner Correction
126
Terminating/Saving Calibration
127
Parameter Input
127
Subsequent Dead Load Correction
129
Displaying Weighing Point Serial Number
130
General Parameter Settings
130
Selecting and Configuring Serial Interfaces
131
Operating Parameters
136
Fieldbus Parameters
137
Network Parameters
141
Configuring Limit Values
142
Configuring Digital Inputs
148
Configuring Digital Outputs
151
Configuring Analog Output
155
System Information
156
Displaying the Version
156
Displaying the Status
157
Showing Hardware Options
158
Displaying Pendeo Data
159
Production
162
General Notes
162
Starting the Application
162
Configuration Via a Notebook/Pc
163
Configuring Production Mode
163
Configuring Digital Inputs and Outputs
166
Configuring Material
168
Filling
170
Extended Functions
172
Hardware Test
172
Serial Interfaces
172
Inputs and Outputs
173
Functions Via the WEB Site
178
General Information
178
Displaying Weighing Points in a Table
179
Configuration Printout
179
Log Files
181
Screenshots
182
Error Log
183
Configuration Data
184
Resetting the Device to the Factory Settings
185
Updating New Software with Flashit
186
Updating with a Fixed IP Address
186
Modbus Protocol
190
General Description
190
SPM Data in PR 1612 Modbus Mode
190
SMA Protocol
192
General Information
192
Fieldbus Interface
193
General Notes
193
Scale Protocol (8-Byte) for the "Standard" Application
193
Data Exchange Range
194
Reading and Writing Data with Function Numbers
196
Reading and Writing Bits Directly
198
Waiting for the Result of the Action
198
Function Numbers
199
Example: Reading the Gross Weight
204
Special Note for Devicenet and Ethernet IP
205
Filling Protocol (64-Byte) for the "Easyfill" Application
205
Write Window (Input Area)
205
Read Window (Output Area)
205
Indicator Functions
205
Filling Functions
205
Setup of the Fieldbus Interface
207
Spm
213
General Information
213
Elementary Data Types
213
Addressing
214
System Data
214
Repairs and Maintenance
220
Repairs
220
Maintenance
220
Soldering Work
220
Cleaning
220
Disposal
221
Error Messages
222
Error Messages Measuring Circuit
222
Weight Error Status
222
Error Messages for Xbpi Scales
223
Error Messages for Pendeo Load Cells
224
Error Messages During Calibration
225
Error Numbers @ "LAST_ERROR
227
Weighing Point Error
227
Error in the "Easyfill" Application
227
Technical Data
229
Note on Using "Free Software
229
Decoding the Serial Number
229
General Data
229
Supply Voltage
229
Effect of Ambient Conditions
229
Ambient Conditions
229
Electromagnetic Compatibility (EMC)
230
RF Interference Suppression
230
Weighing Electronics
230
Load Cells
230
Principle
231
Accuracy and Stability
231
Sensitivity
231
Connecting Cables
231
Mechanics
232
Design
232
Weights
232
Documentation on the CD Included
232
Appendix
233
Replacement Parts
233
Test Connector
233
Certificates
233

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