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Miller Subarc DC 1000 Manuals
Manuals and User Guides for Miller Subarc DC 1000. We have
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Miller Subarc DC 1000 manuals available for free PDF download: Owner's Manual
Miller Subarc DC 1000 Owner's Manual (60 pages)
Digital Power Sources
Brand:
Miller
| Category:
Welding System
| Size: 4 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
ELECTRIC SHOCK Can Kill
7
WELDING Can Cause Fire or Explosion
8
NOISE Can Damage Hearing
8
Electric and Magnetic Fields
8
Additional Hazards for Installation, Operation, and Maintenance
9
Read Instructions
9
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs au Soudage à L'arc
11
Symboles de Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
13
Proposition Californienne 65 Avertissements
15
Principales Normes de Sécurité
15
Informations Relatives aux CEM
15
Section 3 - Definitions
16
Additional Safety Symbol Definitions
16
Miscellaneous Symbol Definitions
19
Section 4 - Specifications
20
Serial Number and Rating Label Location
20
Software Licensing Agreement
20
Information about Default Weld Parameters and Settings
20
Specifications
20
Subarc System Compatibility
21
Static Characteristics
21
Environmental Specifications
21
Temperature Specifications
21
Duty Cycle and Overheating
23
Section 5 - Installation
25
Dimensions and Weights
25
Selecting a Location
26
Typical Equipment Location
26
Electrical Service Guide
27
Placing Jumper Links
29
Connecting 3-Phase Input Power for DC 650/800 Models
30
Connecting 3-Phase Input Power for DC 650/800 Models (Continued)
31
Connecting 3-Phase Input Power for DC 1000/1250 Models
32
Connecting 3-Phase Input Power for DC 1000/1250 Models (Continued)
33
Section 6 - System Connections
34
Terminal Strip TE2 and Receptacle RC1 Information
34
Terminal Strip TE1
35
Section 7 - Making Weld Output Connections
36
Weld Output Terminals and Selecting Cables Sizes
36
Weld Output Terminals
37
Connecting Weld Output Cables
37
Basic Subarc (SAW) Welding
38
Typical Connection for CAC-A Process
42
Connecting Multiple Units
43
Section 8 - Power Source Operation
44
Controls
44
Section 9 - Plc Operation
45
Automation Interface Hardware Configuration (PLC Users Only)
45
Connection to PLC
45
Example Power Source Operation Using a PLC
46
Section 10 - Maintenance and Troubleshooting
49
10-1. Subarc System Help Codes
49
10-2. Routine Maintenance
52
10-3. Fuse F1
52
10-4. Troubleshooting Table
53
Section 11 - Electrical Diagrams
54
Owner's Record
60
For Service
60
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Miller Subarc DC 1000 Owner's Manual (56 pages)
Digital Power Sources
Brand:
Miller
| Category:
Portable Generator
| Size: 1 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Additional Hazards for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
13
Proposition Californienne 65 Avertissements
14
Principales Normes de Sécurité
14
Informations Relatives aux CEM
14
Section 3 − Definitions
15
Additional Safety Symbols and Definitions
15
Miscellaneous Symbols and Definitions
17
Section 4 − Specifications
18
Serial Number and Rating Label Location
18
Software Licensing Agreement
18
Information about Default Weld Parameters and Settings
18
Specifications
18
Subarc System Compatibility
18
Static Characteristics
19
Environmental Specifications
19
Duty Cycle and Overheating
20
Section 5 − Installation
21
Dimensions and Weights
21
Selecting a Location
22
Typical Equipment Location
22
Electrical Service Guide
23
Placing Jumper Links
25
Connecting 3-Phase Input Power
26
Section 6 − System Connections
28
Terminal Strip TE2 and Remote Receptacle RC1 Information
28
Terminal Strip TE1
29
Section 7 − Making Weld Output Connections
30
Weld Output Terminals and Selecting Cable Sizes
30
Weld Output Terminals
30
Connecting Weld Output Cables
31
Basic Subarc (SAW) Welding
32
Typical Connection for CAC-A Process
36
Connecting Multiple Units
37
Section 8 − Power Source Operation
38
Controls
38
Section 9 − Plc Operation
39
Automation Interface Hardware Configuration (PLC Users Only)
39
Connection to PLC
40
Example Power Source Operation Using a PLC
40
Section 10 − Maintenance and Troubleshooting
43
Subarc System Help Codes
43
Power Source Routine Maintenance
45
Fuse F1
45
Troubleshooting Table for Power Source
46
Section 11 − Electrical Diagram
48
Miller Subarc DC 1000 Owner's Manual (56 pages)
Digital Power Sources
Brand:
Miller
| Category:
Power Supply
| Size: 1 MB
Table of Contents
Table of Contents
4
Section 1 − Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs Au Soudage À L'arc
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
13
Proposition Californienne 65 Avertissements
15
Principales Normes de Sécurité
15
Informations Relatives Aux CEM
15
Section 3 − Definitions
17
Additional Safety Symbols and Definitions
17
Miscellaneous Symbols and Definitions
19
Section 4 − Installation
20
Important Information Regarding CE Products (Sold Within the EU)
20
Serial Number and Rating Label Location
20
Specifications for Subarc DC Digital Power Sources
21
Subarc System Compatibility
21
Duty Cycle and Overheating
22
Static Characteristics
23
Dimensions and Weights
23
Tipping
23
Selecting a Location
24
Typical Equipment Location
24
Electrical Service Guide
25
Placing Jumper Links
26
Connecting 3-Phase Input Power
28
Section 5 − System Connections
30
Terminal Strip TE2 and Remote Receptacle RC1 Information
30
Terminal Strip TE1
31
Section 6 − Making Weld Output Connections
32
Weld Output Terminals and Selecting Cable Sizes
32
Connecting Weld Output Cables
33
Basic Sub Arc (SAW) Welding
34
Connecting Multiple Units
38
Section 7 − Power Source Operation
39
Controls
39
Section 8 − Plc Operation
40
Automation Interface Hardware Configuration (PLC Users Only)
40
Connection to PLC
41
Example Power Source Operation Using a PLC
41
Table 8-7. Command Flags (MODBUS 101)
42
Table 8-9. Status Flags (MODBUS 201)
43
Section 9 − Maintenance and Troubleshooting
44
Subarc System Help Codes
44
Routine Maintenance
46
Fuse F1
46
Troubleshooting Table for Power Source
47
Section 10 − Electrical Diagram
48
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Miller Subarc DC 1000 Owner's Manual (48 pages)
Brand:
Miller
| Category:
Welding System
| Size: 1 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
Principal Safety Standards
7
EMF Information
8
Section 1 - Consignes de Securite - Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs au Soudage à L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur les Champs Électromagnétiques
12
Section 2 - Installation
13
Specifications
13
Duty Cycle and Overheating
13
Volt-Ampere Curves
14
Dimensions and Weight
15
Symbol Definitions
15
Manufacturer's Rating Label for CE Products
16
Selecting a Location
16
Weld Output Terminals and Selecting Cable Sizes
17
Selecting AC or DC Output
18
Terminal Strip TE3 and Remote 14 Receptacle RC7 Information
18
Connecting Remote Control
19
115 Volts AC Receptacle and Circuit Breaker (460 and 575 Volt Input Models)
20
230 Volts AC Receptacle and Circuit Breakers (400 Volt Input Models)
20
Electrical Service Guide
21
Connecting Input Power
21
Matching Primary Lines L1, L2, and L3 When Using Multiple Units
22
Section 3 - Making Weld Output Connections
23
Work and Electrode Cable Connections for Single DC or AC Arcs
23
Using Multiple Units: DC Lead Arc, One or more AC Trailing Arcs with Separate Electrodes
24
Using Multiple Units: Two or more AC Arcs with Separate Electrodes
25
Using Multiple Units: Parallel DC Output Connections
26
Using Multiple Units: Parallel AC Output Connections
27
Synchronizing Outputs for Parallel AC Arcs
28
Using Non-Parallel AC Arcs with a 60° Phase Shift - Terminal Strip TE4 Connections
29
Control Board PC1 Connections for Non-Parallel AC Arcs
30
Testing AC Output Units for Correct Phasing Prior to Parallel Operation
31
Section 4 - Operation
32
Front Panel Controls (Non-CE Models)
32
Front Panel Controls (CE Models)
33
Section 5 - Maintenance and Troubleshooting
34
Routine Maintenance
34
Access Area Circuit Breakers
35
Troubleshooting
35
Section 6 - Electrical Diagrams
36
Section 7 - Parts List
38
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