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M-10 Gun
User Manuals: Miller Electric M-10 Gun MIG Welding
Manuals and User Guides for Miller Electric M-10 Gun MIG Welding. We have
3
Miller Electric M-10 Gun MIG Welding manuals available for free PDF download: Owner's Manual
Miller Electric M-10 Gun Owner's Manual (60 pages)
Welding System & Gun
Brand:
Miller Electric
| Category:
Welding System
| Size: 2 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
7
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs au Soudage à L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
11
Proposition Californienne 65 Avertissements
11
Principales Normes de Sécurité
12
Information EMF
12
Section 3 − Specifications
13
Specifications
13
Duty Cycle and Overheating
14
Volt-Ampere Curves
15
Section 4 − Installation
16
Installing Welding Gun
16
Installing Work Clamp
16
Work Cable Routing Inside Unit
17
Process/Polarity Table
17
Changing Polarity
17
Installing Gas Supply
18
Selecting a Location and Connecting Input Power for 115 VAC Model
19
Selecting a Location and Connecting Input Power for 230 VAC Model
20
Electrical Service Guide for 230 VAC Model
21
Installing Wire Spool and Adjusting Hub Tension
21
Threading Welding Wire
22
Removing MIG Gun from Welding Power Source
23
Installing Spool Gun Switch (Power Source)
24
Installing Optional Spool Gun Switch in Welding Power Source
24
Connecting Spool Gun to Millermatic 140/180
25
Section 5 − Operation
26
Controls for 115 VAC Model W/Auto-Sett
26
Controls for 115 VAC Model
27
Controls for 230 VAC Model
28
Weld Parameter Chart for 115 VAC Model W/Auto−Sett
30
Weld Parameter Chart for 115 VAC Model W/Factory Set
32
Non-Wire Speed Tracking Mode
32
Weld Parameter Chart for 115 VAC Model W/Wire Speed Tracking Mode
34
Weld Parameter Chart for 230 VAC Model W/Factory Set
36
Non-Wire Speed Tracking Mode
36
Weld Parameter Chart for 230 VAC Model W/Wire Speed Tracking Mode
38
Section 6 − Maintenance &Troubleshooting
40
Routine Maintenance
40
Overload Protection
40
Drive Motor Protection and Tip Saver/Short Circuit Protection
40
Changing Drive Roll or Wire Inlet Guide
41
Replacing Gun Contact Tip
41
Cleaning or Replacing Gun Liner
42
Replacing Switch And/Or Head Tube
43
Troubleshooting Table
44
Section 7 − Electrical Diagram
46
Section 8 − Mig Welding (Gmaw) Guidelines
48
Typical MIG Process Connections
48
Typical MIG Process Control Settings
49
Holding and Positioning Welding Gun
50
Conditions that Affect Weld Bead Shape
51
Gun Movement During Welding
52
Poor Weld Bead Characteristics
52
Good Weld Bead Characteristics
52
Troubleshooting − Excessive Spatter
53
Troubleshooting − Porosity
53
Troubleshooting − Excessive Penetration
54
Troubleshooting − Lack of Penetration
54
Troubleshooting − Incomplete Fusion
54
Troubleshooting − Burn-Through
55
Troubleshooting − Waviness of Bead
55
Troubleshooting − Distortion
55
Common MIG Shielding Gases
56
Section 9 − Parts List
57
Owner's Record
60
For Service
60
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Miller Electric M-10 Gun Owner's Manual (60 pages)
Arc Welding Power Source and Wire Feeder
Brand:
Miller Electric
| Category:
Welding System
| Size: 1 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
7
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs au Soudage à L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
11
Proposition Californienne 65 Avertissements
11
Principales Normes de Sécurité
12
Information EMF
12
Section 3 − Definitions
13
Symbols and Definitions
13
Section 4 − Installation
13
Specifications
13
Duty Cycle and Overheating
14
Volt-Ampere Curves
15
MIG Welding Gun Duty Cycle and Overheating
15
Connecting to Weld Output Terminals
16
Installing Work Clamp
16
Installing Welding Gun
17
Setting Gun Polarity for Wire Type
17
Changing Polarity
17
Installing Gas Supply
18
Installing MIG Wire Spool and Adjusting Hub Tension
19
Connecting 1-Phase Input Power for 230 VAC
20
Electrical Service Guide for 230 VAC
21
Extension Cord Data
21
Selecting a Location and Connecting Input Power
22
Threading Welding Wire
23
Installing Diverter Valve and Switch for Optional Spool Gun
24
Connecting an Optional Spool Gun
25
Section 5 − Operation
26
Controls
26
Weld Parameter Chart
28
Section 6 − Maintenance &Troubleshooting
30
Routine Maintenance
30
Supplementary Protector CB1
30
Unit Overload
31
Replacing Gun Contact Tip
31
Changing Drive Roll and Wire Inlet Guide
31
Aligning Drive Rolls and Wire Guide
32
Removing Knob from Front Panel
32
Cleaning or Replacing Gun Liner
33
Replacing Switch And/Or Head Tube
34
Troubleshooting
35
Section 7 − Electrical Diagram
36
Section 8 − Mig Welding (Gmaw) Guidelines
38
Typical MIG Process Connections
38
Typical MIG Process Control Settings
39
Holding and Positioning Welding Gun
40
Conditions that Affect Weld Bead Shape
41
Gun Movement During Welding
42
Poor Weld Bead Characteristics
42
Good Weld Bead Characteristics
42
Troubleshooting − Excessive Spatter
43
Troubleshooting − Porosity
43
Troubleshooting − Excessive Penetration
43
Troubleshooting − Lack of Penetration
44
Troubleshooting − Incomplete Fusion
44
Troubleshooting − Burn-Through
44
Troubleshooting − Waviness of Bead
45
Troubleshooting − Distortion
45
Common MIG Shielding Gases
46
Troubleshooting Guide for Semiautomatic Welding Equipment
46
Section 9 − Parts List
48
Drive Roll and Wire Guide Kits
56
Owner's Record
60
For Service
60
Miller Electric M-10 Gun Owner's Manual (52 pages)
OM-1328
Brand:
Miller Electric
| Category:
Welding System
| Size: 1 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
13
Information EMF
13
Section 3 − Specifications
15
Specifications
15
Volt-Ampere Curves
15
Duty Cycle and Overheating
16
Section 4 − Installation
17
Installing Work Clamp
17
Connecting Welding Gun
17
Process/Polarity Table
18
Changing Polarity
18
Internal Shielding Gas Supply
18
External Shielding Gas Supply
19
115 VAC Input Power Requirements
20
Connecting 1-Phase Input Power for 230 VAC
20
Electrical Service Guide for 230 VAC
21
Extension Cord Data
21
Selecting a Location and Connecting Input Power
22
Installing 4 in (102 MM) Wire Spool and Adjusting Hub Tension
23
Installing and Threading Welding Wire
24
Section 5 − Operation
25
Controls
25
Weld Parameter Chart
26
Section 6 − Maintenance &Troubleshooting
28
Routine Maintenance
28
Overload Protection
28
Changing Drive Roll or Wire Inlet Guide
29
Replacing Gun Contact Tip
29
Cleaning or Replacing Gun Liner
30
Replacing Switch And/Or Head Tube
31
Section 7 − Electrical Diagram
32
Section 8 − Mig Welding (Gmaw) Guidelines
34
Typical MIG Process Connections
34
Typical MIG Process Control Settings
35
Holding and Positioning Welding Gun
36
Conditions that Affect Weld Bead Shape
37
Gun Movement During Welding
38
Poor Weld Bead Characteristics
38
Good Weld Bead Characteristics
38
Troubleshooting − Excessive Spatter
39
Troubleshooting − Porosity
39
Troubleshooting − Excessive Penetration
40
Troubleshooting − Lack of Penetration
40
Troubleshooting − Incomplete Fusion
40
Troubleshooting − Burn-Through
41
Troubleshooting − Waviness of Bead
41
Troubleshooting − Distortion
41
Common MIG Shielding Gases
42
Section 9 − Parts List
44
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