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CBI 801D
Miller Electric CBI 801D Manuals
Manuals and User Guides for Miller Electric CBI 801D. We have
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Miller Electric CBI 801D manual available for free PDF download: Owner's Manual
Miller Electric CBI 801D Owner's Manual (56 pages)
Engine Driven Welding Generator
Brand:
Miller Electric
| Category:
Inverter
| Size: 1 MB
Table of Contents
Table of Contents
4
Section 1 − Safety Rules for Operation of Arc Welding Power Source
6
Introduction
6
General Precautions
6
Arc Welding
9
Standards Booklet Index
10
Section 2 − Safety Precautions and Signal Words
11
General Information and Safety
11
Safety Alert Symbol and Signal Words
11
Section 3 − Specifications
12
Duty Cycle
13
Volt-Ampere Curves
13
Description
13
Section 4 − Installation or Relocation
13
Location
13
Chart 3-1. Volt-Ampere Curves
13
Chart 3-2. Air Output Curve
13
Exhaust Extension Installation
14
Connecting the Battery
14
Fuel
15
Lubrication
15
Equipment Grounding Terminal
15
Chart 4-1. Fuel Consumption Curve
15
Weld Output Connections
16
Table 4-1. Weld Cable Size
16
Remote Control Connections
17
Air Compressor Connections
19
Ether Starting Aid (Optional)
19
Section 5 − Auxiliary Power
20
General
20
120 Volt Terminals
20
Chart 5-1. AC Power Curve for 120 Volt Terminals
20
Section 6 − Operator Controls
21
Ampere Ranges Switch
21
Amperage & Voltage Adjustment Control
21
Engine Control Switch
21
Remote Amperage & Voltage Control Switch
22
Output(Contactor) Switch
22
Service Engine Air Cleaner Light
22
Check Alternator
22
Hour Meter
22
Fuel Gauge
23
6-10. Magnetic Shutdown Switch
23
Oil Temperature Gauge/Switch
23
Oil Pressure Gauge/Switch
23
Battery Gauge
23
Meters
23
Broken Cooling Belt Shutdown Switch
23
Ether Starting Aid (Optional)
23
Section 7 − Sequence of Operation
24
Shielded Metal Arc Welding (SMAW)
24
Gas Metal Arc (GMAW) and Flux Cored Arc Welding (FCAW)
24
Table 7-1. Suggested Electrode Diameter for Amperage Range (CAC-A Only)
25
Air Carbon Arc Cutting and Gouging (CAC-A)
25
Auxiliary Power Operation
25
Air Compressor Operation
25
Starting the Engine
25
Table 7-2. Flow of Free Air (CFM) through Orifices of Various Diameters
26
Stopping the Engine
26
Table 8-1. Maintenance Schedule
28
Section 8 − Maintenance
28
Routine Maintenance
28
Table 8-2. Air Cleaner Service
30
Air Cleaner Service
30
Fuel/Water Separator and Sludge Drain Plug
31
Fuel Filter
31
Battery Replacement Procedure
31
Maintenance-Free Battery Charging
32
Governor
32
Engine Speed Adjustments
32
Brushes and Slip Rings
33
Ether Starting Aid (Optional)
33
8-11. Spark Arrestor
33
8-12. Run-In Procedure
34
Diagram 8-1. Load Bank Connections
35
Diagram 8-2. Resistance Grid Connections
36
Section 9 − Troubleshooting
36
General
36
Booster Battery Jump Starting
36
Overload Protection
37
Circuit Board Handling Precautions
37
Table 9-1. Weld/Power Troubleshooting
38
Troubleshooting
38
Table 9-2. Auxiliary Power Troubleshooting
39
Table 9-4. Air Compressor Troubleshooting
39
Table 9-3. Engine Troubleshooting
39
Section 10 − Electrical Diagrams
41
Diagram 10-1. Circuit Diagram for Welding Generator
41
SECTION 11 − PARTS LIST Figure 11-1A. Main Assembly
43
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