Metcal RSS-1000-CVSI Manuals

Metcal RSS-1000-CVSI Manuals

Manuals and User Guides for Metcal RSS-1000-CVSI. We have 2 Metcal RSS-1000-CVSI manuals available for free PDF download: User Manual

Metcal RSS-1000-CVSI User Manual

Metcal RSS-1000-CVSI User Manual (396 pages)

Robotic Soldering System

Brand: Metcal | Category: Soldering Gun | Size: 41.4 MB

Table of Contents

Table of Contents
3
Safety and Regulatory Information

7
- Warning
  7
- Other Safety Tips
  8
Specifications

9
Introduction and General Overview

12
System Architecture

13
Tips before Setting up

15
Unboxing Instructions

16
Controller Box Connections

20
Robot Base Connections

21
Robot Gantry Connections

22
Robot Head Connection

22
- CV Power Cable Connection Instructions
  23
Software Navigation

24
- Login Screen
  24
- Main Screen Overview
  25
- Main Menu Bar
  26
- Header Bar
  28
- Profile Options
  31
- Advance Profile Options
  33
- Solder Feeder Options
  35
- Camera Tools
  37
- Connection Validation Display
  39
- Toolbar
  43
- Motion Control
  45
- Remaining Menus/ Buttons
  48
System Operation

50
- Powering up the Unit
  50
- Powering off the Unit
  51
- Rebooting Software
  54
- Logging in to Software
  57
- Updating Software
  60
- Updating User Manual
  65
- Safety Features
  69
- Changing Password
  102
- Adding New User
  106
- Deleting User
  112
- Viewing User Login History
  116
- Changing Time Zone
  118
- Clear Pattern Parameters
  122
- Reset to Factory Settings
  126
- Iot Settings
  129
- Profile Management
  130
  - Profile Creation
    130
  - Saving a Profile
    131
  - Saving Profile to External Usb Device
    134
  - Profile Removal
    136
  - Folder Creation
    140
  - Folder Removal
    146
- Connection Validation Vs Standard Soldering
  150
  - Why Use Connection Validation
    150
  - Flow Charts of Soldering Processes
    150
  - CV Tip Selection
    151
  - CV State Codes
    151
- Solder Parameters and Settings
  153
  - Solder Point
    153
  - Solder Line
    158
  - Feeding Solder
    163
  - Solder Feeder Settings
    164
  - Way Points
    165
- Solder Wire Feeder Adjustment
  166
- Advanced Profile Functions
  168
  - Edit Profile
    168
    
    Edit Profile Overview
    168
    
    Solder Parameter Edit
    170
    
    Profile Edit
    175
    
    Edit Transition Speed
    180
    
    Edit Parameter
    182
    
    Editing a Point Coordinate
    183
    
    Editing Line Coordinates
    185
    
    Editing Coordinates Using Record Coordinate Function
    188
    
    Editing Coordinates Using Offset All Function
    192
    
    Editing Feeder Settings
    197
    
    Edit Order of Features Within a Profile
    199
    
    Remove a Feature from a Profile
    200
  - Merge Profile
    201
    
    Component Based Merge
    201
    
    Printed Circuit Board Assembly Based Merge
    208
  - Generate Array
    216
    
    Examples of Generate Array Settings
    218
    
    Single Point Array
    229
    
    Multiple Pattern Array
    232
  - Set Go-To Location
    238
  - Offset Profile
    239
  - Dry Run
    243
- Tip Alignment
  245
  - Center Point Alignment
    248
- Camera Calibration & Functions
  256
  - Calibration
    256
  - Position Verification Test
    268
  - Fine Adjustment after Camera Calibration
    270
  - Taking a Screenshot
    273
  - Opening an Image/Screenshot/ Dxf/ Gerber
    277
  - Image Zoom
    278
  - ESTABLISHING FIDUCIAL POINTS (Future Feature, Not Present in this Release)
    282
  - Pattern Recognition
    286
    
    Template Creation
    287
    
    Pattern Recognition Using Template
    289
    
    Layout Creation
    305
    
    Component Layout Creation
    311
    
    Pattern Recognition Using Layout
    315
  - Mechanical Adjustment of Computer Vision Camera
    330
- Tip Cleaning
  332
  - Overview
    332
  - Tip Cleaning Profile Set up
    333
  - Advance Tip Cleaning Profile
    336
  - Implementation of Tip Cleaning Profile
    341
  - Tip Cleaning Trouble Shooting
    346
  - Editing a Cleaning Profile
    347
  - Custom Cleaning Locations
    354
  - Brush Replacement
    356
Installation & Use of Fume Extraction & Nitrogen

359
- Fume Extraction
  359
- Nitrogen
  360
Troubleshooting

362
Maintenance & Inspection

367
- Replacing CV-H8-Av
  369
- Changing Solder Wire Feeder
  381
- Replacing a Fuse
  392
- When to Change Soldering Cartridge
  396

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Metcal RSS-1000-CVSI User Manual

Metcal RSS-1000-CVSI User Manual (396 pages)

Robotic Soldering System

Brand: Metcal | Category: Soldering Gun | Size: 31.88 MB

Table of Contents

Table of Contents
3
Safety and Regulatory Information
7
Warning
7
Other Safety Tips
8
Specifications
9
Introduction and General Overview
12
System Architecture
13
Tips before Setting up
15
Unboxing Instructions
16
Controller Box Connections
20
Robot Base Connections
21
Robot Gantry Connections
22
Robot Head Connection
22
CV Power Cable Connection Instructions
23
Software Navigation
24
Login Screen
24
Main Screen Overview
25
Main Menu Bar
26
Header Bar
28
Profile Options
31
Advance Profile Options
33
Solder Feeder Options
35
Camera Tools
37
Connection Validation Display
39
Toolbar
43
Motion Control
45
Remaining Menus/ Buttons
48
System Operation
50
Powering up the Unit
50
Powering off the Unit
51
Rebooting Software
54
Logging in to Software
57
Updating Software
60
Updating User Manual
65
Safety Features
69
Z-Limit Safety
69
Clearance Height Safety
78
Connection Validation (CV) Safety Features
82
Clear Indicators Radio Frequency Is Active
82
Automatic Rf Activation/Deactivation
82
Safety Cover Installation & Activation
84
Components of Ac-Rss-1Ksc
85
Safety Cover Installation
86
Safety Cover Activation
98
Changing Password
102
Adding New User
106
Deleting User
112
Viewing User Login History
116
Changing Time Zone
118
Clear Pattern Parameters
122
Reset to Factory Settings
126
Iot Settings
129
Profile Management
130
Profile Creation
130
Saving a Profile
131
Saving Profile to External Usb Device
134
Profile Removal
136
Folder Creation
140
Folder Removal
146
Connection Validation Vs Standard Soldering
150
Why Use Connection Validation
150
Flow Charts of Soldering Processes
150
CV Tip Selection
151
CV State Codes
151
Solder Parameters and Settings
153
Solder Point
153
Solder Line
158
Feeding Solder
163
Solder Feeder Settings
164
Way Points
165
Solder Wire Feeder Adjustment
166
Advanced Profile Functions
168
Edit Profile
168
Edit Profile Overview
168
Solder Parameter Edit
170
Profile Edit
175
Edit Transition Speed
180
Edit Parameter
182
Editing a Point Coordinate
183
Editing Line Coordinates
185
Editing Coordinates Using Record Coordinate Function
188
Editing Coordinates Using Offset All Function
192
Editing Feeder Settings
197
Edit Order of Features Within a Profile
199
Remove a Feature from a Profile
200
Merge Profile
201
Component Based Merge
201
Printed Circuit Board Assembly Based Merge
208
Generate Array
216
Examples of Generate Array Settings
218
Single Point Array
229
Multiple Pattern Array
232
Set Go-To Location
238
Offset Profile
239
Dry Run
243
Tip Alignment
245
Center Point Alignment
248
Camera Calibration & Functions
256
Calibration
256
Position Verification Test
268
Fine Adjustment after Camera Calibration
270
Taking a Screenshot
273
Opening an Image/Screenshot/ Dxf/ Gerber
277
Image Zoom
278
ESTABLISHING FIDUCIAL POINTS (Future Feature, Not Present in this Release)
282
Pattern Recognition
286
Template Creation
287
Pattern Recognition Using Template
289
Layout Creation
305
Component Layout Creation
311
Pattern Recognition Using Layout
315
Mechanical Adjustment of Computer Vision Camera
330
Tip Cleaning
332
Overview
332
Tip Cleaning Profile Set up
333
Advance Tip Cleaning Profile
336
Implementation of Tip Cleaning Profile
341
Tip Cleaning Trouble Shooting
346
Editing a Cleaning Profile
347
Custom Cleaning Locations
354
Brush Replacement
356
Installation & Use of Fume Extraction & Nitrogen
359
Fume Extraction
359
Nitrogen
360
Troubleshooting
362
Maintenance & Inspection
367
Replacing CV-H8-Av
369
Changing Solder Wire Feeder
381
Replacing a Fuse
392
When to Change Soldering Cartridge
396

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