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MTC-4210X Series
Meritor MTC-4210X Series Manuals
Manuals and User Guides for Meritor MTC-4210X Series. We have
1
Meritor MTC-4210X Series manual available for free PDF download: Service Manual
Meritor MTC-4210X Series Service Manual (120 pages)
TRANSFER CASES
Brand:
Meritor
| Category:
Industrial Equipment
| Size: 5.21 MB
Table of Contents
About this Manual
2
Table of Contents
3
Section 1: Exploded Views
4
MTC-4208X/XP Transfer Case Rear Cover
5
MTC-4208X/XP Transfer Case Front Cover
6
MTC-4208XL Transfer Case Rear Cover
8
MTC-4208XL Transfer Case Front Cover
10
MTC-4208XLEV/XLEC Transfer Case Rear Cover
12
MTC-4208XLEV/XLEC Transfer Case Front Cover
14
MTC-4210X/XP Transfer Case Rear Cover
16
MTC-4210X/XP Transfer Case Front Cover
18
MTC-4210XL Transfer Case Rear Cover
20
MTC-4210XL Transfer Case Front Cover
22
MTC-4210XLEV/XLEC Transfer Case Rear Cover
24
MTC-4210XLEV/XLEC Transfer Case Front Cover
26
MTC-4213X Transfer Case Rear Cover
28
MTC-4213X Transfer Case Front Cover
30
MTC-4208XP & MTC-4210XP Declutch/Pto
32
Section 2: Introduction
34
Model Nomenclature
34
Description
35
Operation
37
Section 3: Removal
40
Hazard Alert Messages
40
Remove the Transfer Case Assembly
40
Section 4: Disassembly
43
Hazard Alert Messages
43
Remove the Input Shaft Assembly from an Assembled Transfer Case (for Input Shaft Repairs Only)
43
Disassemble the Transfer Case
44
Section 5: Prepare Parts for Assembly
54
Hazard Alert Messages
54
Clean and Dry Parts
54
Inspect Parts
55
Section 6: Assembly
59
Hazard Alert Messages
59
Gear & Shaft Subassembly Build up
59
Gear & Shaft Installation into the Transfer Case Halves
64
Install the Front Input Shaft, Input Bearing Cage, & Internal Oil Pump Assembly Installation (if Equipped)
65
Install the Upper Rear Output Shaft (MTC-4213X Only)
66
End Play Check & Adjustment
67
Front Output Shaft End Play (All Models)
68
MTC-4213X Rear Output Shaft End Play
70
Final Assembly
73
Transfer Case Shifting Check
80
Transfer Case Assembly Test
80
External Oil Pump Priming Procedure (MTC-4208XL/XLEV & MTC-4210XL/XLEV)
81
Pump Pressure Test & Oil Fill Check
81
Optional Oil Pressure Test & Oil Fill Check
82
MTC-4208/10 XLEC Oil Fill & Pump Pressure Test
83
Section 7: Power Take-Off (PTO)
84
Hazard Alert Messages
84
Installation
84
Exploded View
85
Remove the Transfer Case Rear Access Cover
86
Exploded View
86
Install the Yoke Onto the PTO
87
Install the Optional Indicator Switch
87
Install the PTO Onto the Transfer Case
88
Test the PTO Installation
88
Test the Transfer Case with PTO Assembly Installed
89
PTO Disassembly
89
PTO Assembly
90
Section 8: Installation
92
Hazard Alert Messages
92
Install the Transfer Case
92
Oil Cooler Line Connections
92
Section 9: Troubleshooting
95
Transfer Case Lubrication Diagnostics
95
Excessive Noise and Vibration Diagnostics
97
PTO Does Not Engage/Disengage Diagnostics
98
Front Axle Declutch Does Not Engage/Disengage Diagnostics
99
High/Low Gear Shifting Diagnostics
100
Section 10: Lubrication & Maintenance
101
Hazard Alert Messages
101
How to Obtain Additional Information
101
Lubricant Temperatures
101
Operating Information
101
Check & Adjust the Oil Level
103
Drain & Replace the Oil
104
Transfer Case Inspection
104
Standard MTC-4213X, MTC-4208XP, & MTC-4210XP
106
Section 11: Torque Specifi Cations
107
Standard MTC-4208X/XL/XLEV & MTC-4210X/XL/XLEV
108
Section 12: Vehicle Towing Instructions
110
Section 13: Tools
111
Holding Fixture (905473-140)
111
Bearing Cone Driver (905473-92)
113
Bearing Cone Driver (905473-82)
113
Bearing Driver ((4FI20-27110-000008)
114
Bearing Driver (4FI20-27110-000008-D01)
114
Bearing Driver Guide (4FI20-27110-000008-D02)
115
Bearing Cup Driver (910203-36)
115
Bearing Cup Driver (4FI20-27110-000007)
116
Bearing Cup Driver (910203-37)
117
PTO Bearing Cone Driver
117
Modifi Ed Bearing Cup Puller
118
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