Meritor MTC-4208XL Series Transfer Cases Manuals

Manuals and User Guides for Meritor MTC-4208XL Series Transfer Cases. We have 1 Meritor MTC-4208XL Series Transfer Cases manual available for free PDF download: Service Manual

Meritor MTC-4208XL Series Service Manual

Meritor MTC-4208XL Series Service Manual (120 pages)

TRANSFER CASES

Brand: Meritor | Category: Industrial Equipment | Size: 5.21 MB

Table of Contents

About this Manual

2
- Table of Contents
  3
Section 1: Exploded Views

4
Section 2: Introduction

34
- Model Nomenclature
  34
- Description
  35
- Operation
  37
Section 3: Removal

40
- Hazard Alert Messages
  40
- Remove the Transfer Case Assembly
  40
Section 4: Disassembly

43
Section 5: Prepare Parts for Assembly

54
- Hazard Alert Messages
  54
- Clean and Dry Parts
  54
- Inspect Parts
  55
Section 6: Assembly

59
Section 7: Power Take-Off (PTO)

84
- Hazard Alert Messages
  84
- Installation
  84
- Exploded View
  85
- Remove the Transfer Case Rear Access Cover
  86
- Exploded View
  86
- Install the Yoke Onto the PTO
  87
- Install the Optional Indicator Switch
  87
- Install the PTO Onto the Transfer Case
  88
- Test the PTO Installation
  88
- Test the Transfer Case with PTO Assembly Installed
  89
- PTO Disassembly
  89
- PTO Assembly
  90
Section 8: Installation

92
- Hazard Alert Messages
  92
- Install the Transfer Case
  92
- Oil Cooler Line Connections
  92
Section 9: Troubleshooting

95
Section 10: Lubrication & Maintenance

101
- Hazard Alert Messages
  101
- How to Obtain Additional Information
  101
- Lubricant Temperatures
  101
- Operating Information
  101
- Check & Adjust the Oil Level
  103
- Drain & Replace the Oil
  104
- Transfer Case Inspection
  104
- Standard MTC-4213X, MTC-4208XP, & MTC-4210XP
  106
Section 11: Torque Specifi Cations

107
- Standard MTC-4208X/XL/XLEV & MTC-4210X/XL/XLEV
  108
Section 12: Vehicle Towing Instructions

110
Section 13: Tools

111
- Holding Fixture (905473-140)
  111
- Bearing Cone Driver (905473-92)
  113
- Bearing Cone Driver (905473-82)
  113
- Bearing Driver ((4FI20-27110-000008)
  114
- Bearing Driver (4FI20-27110-000008-D01)
  114
- Bearing Driver Guide (4FI20-27110-000008-D02)
  115
- Bearing Cup Driver (910203-36)
  115
- Bearing Cup Driver (4FI20-27110-000007)
  116
- Bearing Cup Driver (910203-37)
  117
- PTO Bearing Cone Driver
  117
- Modifi Ed Bearing Cup Puller
  118

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