User Manuals: Mercury 92-858064K01 Gear Lube

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Mercury 92-858064K01 Manual

Mercury 92-858064K01 Manual (150 pages)

Brand: Mercury | Category: DC Drives | Size: 13 MB

Table of Contents

Table of Contents
5
Warranty Information
10
General Information
18
Features and Controls
19
Electrical System Overload Protection
27
Safe Boating Suggestions
32
- Be Alert to Carbon Monoxide Poisoning
  33
  - Good Ventilation
    33
  - Poor Ventilation
    33
Basic Boat Operation
33
Conditions Affecting Boat Operation
36
- Weight Distribution (Passengers and Gear) Inside the Boat
  36
- Bottom of Boat
  36
- Cavitation
  36
- Ventilation
  37
- Propeller Selection
  37
Getting Started
37
- Break-In Period (New or with Replacement Gears)
  37
- DC-To-DC Voltage Regulator Switch, if Equipped
  37
Section 3 - on the Water

37
- Starting and Stopping the Engines
  38
- Traditional Maneuvering with Steering and Thrust
  43
- Maneuvering with a Joystick
  44
- Auxiliary Joystick Station-Special Features
  49
- Trim Tabs, if Equipped
  50
  - Automatic Control
    50
  - Manual Control
    51
  - Trim Tab Offset
    51
- Special Digital Throttle and Shift (DTS) Features
  52
  - Troll and Throttle Response
    52
  - Dock
    53
  - Throttle Only
    54
  - Single Lever (1 Lever) Operation
    54
  - Synchronizing the Engines
    55
  - DTS Shadow Mode-Triple Engines
    56
  - DTS Shadow Mode-Quad Engines
    56
- Cruise Control
  56
- Helm Transfer-Standard Stations
  56
  - Helm Transfer
    56
  - Requesting Helm Transfer
    57
  - Helm Transfer and Precision Pilot
    57
- Helm Transfer-Auxiliary Joystick Stations
  58
- Precision Pilot
  58
  - Features
    58
  - Autopilot Screen
    59
  - Trackpad
    59
  - Trackpad Lights
    59
  - Trackpad Buttons with the Power Icon
    60
  - Skyhook Station Keeping (if Equipped)
    60
  - Track Waypoint
    62
    
    Engaging Track Waypoint Mode
    63
    
    Disengaging Track Waypoint Mode
    64
    
    Acknowledging a Turn During a Waypoint Arrival
    65
    
    Auto Heading Button in Track Waypoint Mode
    65
    
    Turn Buttons in Track Waypoint Mode
    65
    
    Waypoint Sequence
    66
  - Response Button
    68
  - Auto Heading
    69
    
    Engaging Auto Heading
    69
    
    Course Adjustment Using the Turn Buttons or Joystick
    70
    
    Course Adjustment Using the Turn Buttons or Joystick 62 to Resume a Heading
    71
    
    To Resume a Heading
    71
    
    Disengaging Auto Heading
    72
- Contingent Operations
  73
- End of First Season Checkup
  77
- Drive Gear Lubricant
  80
- Transmission
  80
- Steering Actuator and Trim Oil
  80
- Approved Paints
  80
- Approved Lubricants
  80
- Product Responsibilities
  82
- Drive Service Point Locations
  83
  - Starboard
    83
  - Port
    84
  - Top
    84
  - Drop Box
    84
- Maintenance Schedules
  85
  - Application
    85
  - Routine Maintenance
    85
  - Scheduled Maintenance
    85
  - Maintenance Log
    86
- Drive Cover, if Equipped
  88
Section 5 - Maintenance

88
- Drive Gear Lubrication
  90
  - Checking
    91
  - Filling
    93
  - Changing
    94
    
    With the Boat in the Water
    94
    
    With the Boat out of the Water
    97
- Steering Actuator and Trim-Hydraulic Oil
  99
  - Checking
    100
  - Filling
    101
  - Changing
    102
- Transmission Oil (Fluid) and Filter
  102
  - Checking
    102
  - Filling
    104
  - Changing
    106
- Seawater System
  109
  - Draining the Seawater System
    109
    
    Boat in the Water
    109
    
    Boat out of the Water
    109
  - Checking the Seawater Pickup on the Drive
    112
  - Seawater Strainer
    113
  - Flushing (Cleaning) the Seawater System
    113
- Electrical System
  113
  - Fasteners, Connectors, and Wiring
    113
  - Checking Gauges
    113
  - Cleaning Gauges
    113
  - E-Stop Switch Tests
    113
  - Battery
    113
- Cooling System and Exhaust System
  114
- Lubrication and Torque Maintenance
  114
  - Driveshaft Slip-Joint
    114
  - Driveshaft U-Joints
    115
  - Propeller Shaft
    117
  - Driveshaft Connection Torque
    118
- Corrosion and Corrosion Protection
  119
  - The Causes of Corrosion
    119
  - Corrosion Protection
    119
  - Anodes and Mercathode System
    119
    
    Reference Electrode Wire of the Mercathode System
    120
    
    Checking
    121
    
    Mercathode Anode
    121
    
    Mercathode System Testing
    121
    
    Replacing
    121
    
    Trim Tab Anode
    121
    
    Continuity Circuits
    122
    
    Inhibiting Corrosion
    123
    
    Painting the Boat
    123
- Propellers
  124
  - Propeller Removal
    124
  - Propeller Repair
    125
  - Propeller Installation
    125
- Storage Descriptions
  130
- Drive Storage
  130
- Battery Storage
  131
- Recommissioning
  132
  - Engine
    132
  - Drive
    132
  - Power Package
    132
- Diagnosing Electronically Controlled Fuel System Problems
  134
- Electrical Connections
  134
- Troubleshooting Engine Related Problems
  134
- Check Vesselview First
  134
- Vesselview Malfunction Fault Code List
  134
- Troubleshooting Charts
  135
  - Poor Performance
    135
  - Standard Helm Joystick
    136
  - Auxiliary Joystick Station
    136
  - Electronic Remote Controls
    137
  - Steering System
    138
  - Trim Tabs
    138
  - Boat Response Changes
    138
  - Battery will Not Charge
    139
  - Gauges and Instrumentation
    139
    
    Section 8 - Customer Assistance Information
    141
- Owner Service Assistance
  142
  - Marine Repair Logistics
    142
  - Local Repair Service
    142
  - Service Away from Home
    142
  - Stolen Power Package
    142
  - Attention Required after Submersion
    142
  - Replacement Service Parts
    142
  - Parts and Accessories Inquiries
    142
  - Resolving a Problem
    143
- Customer Service Literature
  143
  - English Language
    143
  - Other Languages
    143
  - Andre Sprog
    143
  - Andere Talen
    143
  - Muut Kielet
    143
  - Autres Langues
    143
  - Andere Sprachen
    144
  - Altre Lingue
    144
  - Andre Språk
    144
  - Outros Idiomas
    144
  - Otros Idiomas
    144
  - Andra Språk
    144
  - Allej Glþssej
    144
- Ordering Literature
  144
  - United States and Canada
    144
  - Outside the United States and Canada
    144
    
    Section 9 - Pre-Delivery Information
    147
- Pre-Delivery Information
  148
- Dealer Pre-Delivery Checklist for Zeus Products (before Delivery to the Customer)
  148
  - Skyhook (if Equipped)
    148
  - Before Starting-Key off
    148
  - Before Starting-Key on
    149
  - Engines Running at the Dock
    149
  - Sea Trial
    149
  - After on Water Test
    150
  - Skyhook (if Equipped)
    150

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