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RX-4 1974
Mazda RX-4 1974 Manuals
Manuals and User Guides for Mazda RX-4 1974. We have
1
Mazda RX-4 1974 manual available for free PDF download: Workshop Manual
Mazda RX-4 1974 Workshop Manual (213 pages)
Circle render
Brand:
Mazda
| Category:
Engine
| Size: 77 MB
Table of Contents
Engine
2
Engine Disassembly
8
Engine Work Stand
8
Removing Distributor
8
Removing Water Pump
8
Inspection and Repair
12
Inspecting Front, Intermediate and Rear Housing
12
Checking Distortion
12
Checking Position of Werat
12
Inspecting Front Stationary Gear and Main Bearing
13
Regrinding Side Housings
13
Checking Main Bearing Clearance
13
Removing Stationary Gear Assembly
13
Inspecting Rotor Housing
14
Inspecting Rear Stationary Gear and Main Bearing
14
Inspecting Rotor
15
Inspecting Rotor Bearing
16
Inspecting Seal Springs
16
Inspecting Rotor Oil Seal
17
Inspecting Apex Seal
17
Checking Apex Seal
17
Checking Apex Seal and Groove
17
Inspecting Side Seal
18
Inspecting Corner Seal
18
Clearance of Seals
18
Inspecting Eccentric Shaft
19
Checking Corner Seal Groove
19
Reaming Corner Seal Groove
19
Measuring Rotor Journal Diameter
19
Inspecting Needle Bearing
20
Checking Run out
20
Blind Plug
20
Roller Bearing and Oil Jet
20
Engine Assembly
21
Installing Oil Seal
21
Installing each Seal
21
Installing Front Rotor
22
Installing Front Rotor Housing
22
Applying Sealing Agent
22
Installing Eccentric Shaft
22
Installing Intermediate Housing
23
Installing Sealing Rubber Protector
23
Fitting Side Piece and Spring
23
Installing Rear Rotor and Rear Rotor Housing
24
Tightening Tension Bolts
24
Installing Rear Housing
24
Automatic Transmission
25
Adjusting Eccentric Shaft End Play
25
Tightening Flywheel Nut
25
Installing Front Cover and Eccentric Shaft Pulley
26
Installing Oil Strainer and Oil Pan
26
Installing Distributor
27
Installing Water Pump
27
Installing Exhaust Manifold
28
Installing Intake Manifold
28
Installing Alternator and Air Pump
28
Special Tools
29
Lubricating System
30
Lubricating Circuit
31
Oil Pump
32
Disassembling Oil Pump
32
Inspecting Oil Pump
32
Oil Pump Components
32
Oil Pump Driving
33
Assembling Oil Pump
33
Chain Adjuster Inspection
33
Oil Pump Chain and Sprocket Inspection
33
Pressure Control Valve
34
By-Pass Valve
34
Oil Cooler
34
Checking Pressure Control Valve
34
Replacing Oil Filter
36
Checking Metering Oil Pump
36
Metering Oil Pump
36
Adjusting Metering Oil Pump
37
Assembling Metering Oil Pump
37
Connecting Rod Setting
37
Disassembling Metering Oil Pump
37
Inserting Control Pin
38
Inserting Sub Plunger
38
Fitting Rear Plate
38
Installing Control Lever
38
Check Valve
39
Oil Pan
39
Oil Pan Removal
39
Oil Pan Inspection
39
Cooling System
40
Coolant Circulation
41
Flushing of Cooling System
41
Radiator Drain Plug
41
Coolant
42
Radiator
42
Checking Coolant Leakage
42
Repairing Radiator
42
Checking Expansion Tank Cap
43
Checking Fan Drive
43
Fan Drive
43
Thermostat
44
Removing Thermostat
44
Inspecting Thermostat
44
Water Pump
45
Inspecting Water Pump
45
Assembling Water Pump
46
Assembling Impeller
46
Assembling Pulley
46
Fuel System
47
Carburetor
48
Idle Adjustment
49
Normal Adjustment
49
Particular Adjustment
49
Fuel Flow Check
49
Fast Idle Adjustment
50
Float Adjustment
50
Float Level Adjustment
50
Fuel Bowl Sight Glass
50
Automatic Choke System
51
Vacuum Break Diaphragm Adjustment
51
Adjusting Diaphragm Stroke
51
Accelerator Pump
52
Bimetal Spring Adjustment
52
Automatic Choke Return System
52
Checking Fuel Discharge
52
Fuel Inlet Fitting
53
Sub-Zero Starting Assist System
53
Safety Throttle Return System
54
Disassembling Carburetor
55
Removing Bimetal Spring Housing Assembly
55
Removing Throttle Return Springs
55
Removing Air Horn
55
Removing Carburetor Body
56
Disassembling Air Horn
56
Disassembling Carburetor Body
57
Throttle Chamber
57
Carburetor Assembly
57
Inspecting Carburetor
57
Full Automatic Choke System
58
Fuel Pump
59
Fuel Filter
59
Pressure Test
59
Fuel Lines
59
Intake Air Temperature Control System
60
Removing Air Control Valve
60
Installing Air Control Valve
60
Electrical System
61
Battery
62
Charging Battery
62
Constant Current Charge
62
Ignition System
62
Fast Charge
63
Distribution of Ignition
63
Distributor
64
Adjusting Point Gap
64
Adjusting Initial Timing
64
Timing Marks
64
Testing Distributor
65
Dwell Angle Adjustment
65
Advance Test
66
Disassembling Distributor
66
Inspecting Distributor
66
Checking Cap
66
Checking Tension of Contact Arm Spring
67
Checking Condenser
67
Assembling Distributor
67
Ignition Coil
68
Spark Plug
68
Spark Plug Heat Range
68
Installing Spark Plug
68
Alternator
69
Checking Charging System on Car
69
Inspecting Alternator
70
Checking Stator Coil
70
Disassembling Alternator
70
Checking Rotor
71
Checking Brushes and Springs
71
Checking Diodes
71
Checking Bearings
71
Regulator
72
Checking Constant Voltage Relay
72
Adjusting Regulator
72
Checking Pilot Lamp Relay
72
Starting Motor
73
Checking Starting Circuit
73
Testing Starting Motor
73
Lock Resistance Test
73
Inspecting Starting Motor
74
Checking Armature
74
Checking Commutator
74
Magnetic Switch Test
75
Checking Field Coil
75
Holding Coil Test
75
Checking Brush Holder
75
Return Test
76
Assembling Starting Motor
76
Clutch
77
Clutch Pedal Adjustment
78
Release Fork Adjustment
78
Clutch Removal
78
Clutch Inspection
79
Checking Release Bearing and Fork
79
Checking Pressure Plate and Cover Assembly
79
Checking Clutch Disc
80
Flywheel Inspection
80
Ring Gear Replacement
80
Checking Pilot Bearing
80
Clutch Installation
81
Clutch Master Cylinder
81
Removing Clutch Master Cylinder
82
Disassembling Clutch Master Cylinder
82
Checking Clutch Master Cylinder
82
Installing Clutch Master Cylinder
82
Clutch Release Cylinder
83
Removing Clutch Release Cylinder
83
Air Bleeding
84
Installing Clutch Release Cylinder
84
Four Speed Transmission
86
Back-Up Lamp Switch Replacement
89
Transmission Removal
89
Main Shaft Oil Seal Replacement
89
Transmission Disassembly
90
Transmission Inspection
92
Transmission Assembly
95
Transmission Installation
99
Propeller Shaft
100
Propeller Shaft Removal
101
Propeller Shaft Components
101
Universal Joint
103
Checking Propeller Shaft
103
Propeller Shaft Installation
103
Rear Axle
106
Rear Axle Shaft
107
Replacing Axle Shaft Bearing
107
Installing Rear Axle Shaft
108
Rear Axle Removal
109
Rear Axle Disassembly
109
Rear Axle Inspection
111
Checking Differential Gears
111
Rear Axle Assembly
112
Rear Axle Installation
115
Steering
116
Steering Wheel
117
Steering Gear
118
Steering Gear Removal
118
Steering Wheel C Omponents
118
Steering Column Shaft
122
Steering Column Shaft Removal
122
Steering Column Shaft Installation
122
Steering Linkage
123
Idler Arm
123
Installing Idler Arm
123
Removing Idler Arm
124
Disassembling Idler Arm
124
Checking Idler Arm
124
Replacing Pitman Arm
124
Replacing Tie-Rod
125
Replacing Center Link
125
Steering Damper
126
Toe-In
126
Front Wheel Alignment
126
Steering Lock Assembly
128
Brakes
129
Brake Adjustment
130
Adjusting Brake Pedal
130
Bleeding Hydraulic System
130
Adjusting Rear Brake Shoe
130
Dual Master Cylinder
131
Disassembling Dual Master Cylinder
131
Assembling Dual Master Cylinder
133
Power Brake Unit
134
Removing Power Brake Unit
134
Disassembling Power Brake Unit
134
Checking Power Brake Unit
137
Assembling Power Brake Unit
137
Hydraulic Lines
138
Installing Power Brake Unit
138
Front Brake
138
Replacing Disc Brake Shoe
138
Caliper
139
Removing Caliper
139
Rear Brake
141
Rear Brake Drum and Shoe
141
Replacing Rotor Assembly
141
Wheel Cylinder
142
Removing Wheel Cylinder
142
Parking Brake
143
Disassembling Wheel Cylinder
143
Checking Wheel Cylinder
143
Assembling Wheel Cylinder
143
Wheels and Tires
144
Tire Inflation
145
Changing Wheels
147
Wheel Balance
147
Wheel and Tire Run-Out
147
Tubeless Tire Repair
147
Checking Front Wheel Hub
148
Installing Front Wheel Hub
148
Front Wheel Bearing
149
Rear Wheel Bearing
149
Suspension
150
Front Suspension
151
Front Shock Absorber
151
Checking Front Shock Absorber
154
Assembling Front Shock Absorber
155
Suspension Arm
157
Removing Suspension Arm
157
Ball Joint
157
Greasing Ball Joint
157
Rear Suspension
159
Rear Shock Absorber
159
Rear Spring
159
Torque Rod
161
Checking Torque Rod
161
Installing Torque Rod
161
Body Checking Dimension
162
Body
167
Hood
168
Removing Hood
168
Luggage Compartment Door
169
Installing Hood
169
Adjusting Hood
169
Front Bumper
170
Removing Front Bumper
170
Adjusting Luggage Compartment Door Latch
170
Rear Bumper
171
Installing Front Bumper
171
Removing Rear Bumper
171
Installing Rear Bumper
171
Windshield Glass
172
Removing Windshield Glass
172
Installing Windshield Glass
173
Rear Window Glass
175
Front Seat
176
Rear Seat
177
Seat Adjuster Inspection
177
Reclining Knuckle Replacement
177
Door
178
Door Adjustment
178
Adjusting Door Latch Striker
178
Front Door
179
Door Window Regulator and Glass
179
Checking Door Window Regulator
180
Door Latch, Lock Cylinder and Outer Handle
181
Removing Outer Handle
184
Front Door Glass Regulator Adjustment
184
Vertical Adjustment of the Window
184
Final Check
184
Rear Door
185
Stationary Glass
185
Removing Stationary Glass
185
Installing Stationary Glass
186
Rear Door Glass
186
Removing Division Bar
187
Removing Regulator
187
Quarter Window
188
Quarter Window Adjustment
189
The in and out Adjustment
189
Top Ceiling
191
Removing Top Ceiling
191
Installing Top Ceiling
192
Stripe
194
Instrument Panel
194
Sticking the Stripe
194
Installing Instrument Panel Assembly
196
Front Fender
198
Removing Front Fender Panel
198
Installing Front Fender Panel
198
Lighting System
200
Adjusting Head Light
200
Fuel and Water Temperature Gauge
200
Fuel Gauge Unit
202
Water Temperature Gauge Unit
202
Removing Fuel and Water Temperature Gauge
203
Combination Switch
205
Checking Combination Switch
205
Removing Combination Switch
205
Installing Combination Switch
205
Ignition Switch & Steering Lock
206
Replacing Steering Lock
206
Wiper Motor
206
Removing Key Cylinder
206
Checking Wiper Motor
207
Installing Wiper Motor
207
Horn
208
Central Control Box
208
Removing Horn
208
Adjusting Horn
208
Horn Relay
209
Turn Signal and Hazard Flasher Relay
210
Removing Central Control Box
210
Installing Central Control Box
210
Heatable Window
211
Checking Heatable Window
211
Repairing Printed Filament
211
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