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Maxon BMR Series Manuals
Manuals and User Guides for Maxon BMR Series. We have
1
Maxon BMR Series manual available for free PDF download: Installation Manual
Maxon BMR Series Installation Manual (106 pages)
Brand:
Maxon
| Category:
Lifting Systems
| Size: 2 MB
Table of Contents
Table of Contents
2
Summary of Changes: M-16-10, Revision D
5
Warnings
6
Safety Instructions
7
Vehicle Requirements
8
Body Strength
8
Installed Liftgate
12
Liftgate Installation Components
13
Components
14
Step 1 - Prepare Vehicle if Required
19
Step 2 - Choose Method of Installation
21
Step 3 - Position Liftgate
22
Method 1 - Pre-Install Mounting Plates
22
And Extension Plate on Vehicle
22
Method 2 - Weld Bolt-On Liftgate to Body
27
Method 3 - Weld Liftgate to Body
30
Step 4 - Bolt Liftgate to Vehicle
33
Step 5 - Remove Lower Support Fixtures
38
Step 6 - Position Pump Box Frame
39
Step 7 - Attach Pump & Battery Box Frame to Vehicle
41
Step 8 - Run Hydraulic Lines & Electric Cables
47
Run Gravity down Hydraulic Lines
48
Torque Values for Hydraulic Connectors
50
Run Power down Hydraulic Lines
51
Run Electric Cables
53
Step 9 - Ground Pump to Vehicle Frame
58
Step 10 - Run Charge Lines
59
Recommended Power Configurations
59
Running Cable from Vehicle Battery
61
Step 11 - Connect Charge Lines & Batteries
62
Step 12 - Pressurize Hydraulic System
66
Step 13 - Optimize Hydraulic Fluid Level
67
Step 14 - Remove Upper Support Fixtures
72
Step 15 - Securing Columns
73
Method 1 & Method 2
73
Method 1 Only
74
Step 16 - Finish Welding Liftgate to Vehicle
77
Method 2 & Method 3 - Weld Liftgate to Body
77
Step 17 - Check Clearance of Connector Bar Side Brackets
81
Stop Blocks
81
Step 18 - Check Clearance of Runner Pads
83
Step 19 - Platform Chain Adjustment
88
Step 20 - Adjust Platform Assembly
90
Step 21 - Place "Align Arrows" Decal
91
Step 22 - Activate Platform Lights
92
Decals & Plates
93
Touch up Galvanized Finish
95
Hydraulic System Diagrams
96
Pump & Motor Solenoid Operation - Power down
96
Pump & Motor Solenoid Operation - Gravity down
97
Gravity down Hydraulic Schematic
98
Power down Hydraulic Schematic
99
Electrical System Diagrams
100
Interconnecting Electrical Schematic - Gravity down
100
Gravity down Single & Dual Pump Electrical Schematic
101
Interconnecting Electrical Schematic - Power down
102
Power down Single & Dual Pump Electrical Schematic
103
Bmr Electrical Values
104
Pre-Delivery Inspection Form
105
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