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Lifting Systems
BMR-44
Maxon BMR-44 Manuals
Manuals and User Guides for Maxon BMR-44. We have
3
Maxon BMR-44 manuals available for free PDF download: Installation Manual, Maintenance Manual, Operation Manual
Maxon BMR-44 Installation Manual (106 pages)
Brand:
Maxon
| Category:
Lifting Systems
| Size: 2 MB
Table of Contents
Table of Contents
2
Summary of Changes: M-16-10, Revision D
5
Warnings
6
Safety Instructions
7
Vehicle Requirements
8
Body Strength
8
Installed Liftgate
12
Liftgate Installation Components
13
Components
14
Step 1 - Prepare Vehicle if Required
19
Step 2 - Choose Method of Installation
21
Step 3 - Position Liftgate
22
Method 1 - Pre-Install Mounting Plates
22
And Extension Plate on Vehicle
22
Method 2 - Weld Bolt-On Liftgate to Body
27
Method 3 - Weld Liftgate to Body
30
Step 4 - Bolt Liftgate to Vehicle
33
Step 5 - Remove Lower Support Fixtures
38
Step 6 - Position Pump Box Frame
39
Step 7 - Attach Pump & Battery Box Frame to Vehicle
41
Step 8 - Run Hydraulic Lines & Electric Cables
47
Run Gravity down Hydraulic Lines
48
Torque Values for Hydraulic Connectors
50
Run Power down Hydraulic Lines
51
Run Electric Cables
53
Step 9 - Ground Pump to Vehicle Frame
58
Step 10 - Run Charge Lines
59
Recommended Power Configurations
59
Running Cable from Vehicle Battery
61
Step 11 - Connect Charge Lines & Batteries
62
Step 12 - Pressurize Hydraulic System
66
Step 13 - Optimize Hydraulic Fluid Level
67
Step 14 - Remove Upper Support Fixtures
72
Step 15 - Securing Columns
73
Method 1 & Method 2
73
Method 1 Only
74
Step 16 - Finish Welding Liftgate to Vehicle
77
Method 2 & Method 3 - Weld Liftgate to Body
77
Step 17 - Check Clearance of Connector Bar Side Brackets
81
Stop Blocks
81
Step 18 - Check Clearance of Runner Pads
83
Step 19 - Platform Chain Adjustment
88
Step 20 - Adjust Platform Assembly
90
Step 21 - Place "Align Arrows" Decal
91
Step 22 - Activate Platform Lights
92
Decals & Plates
93
Touch up Galvanized Finish
95
Hydraulic System Diagrams
96
Pump & Motor Solenoid Operation - Power down
96
Pump & Motor Solenoid Operation - Gravity down
97
Gravity down Hydraulic Schematic
98
Power down Hydraulic Schematic
99
Electrical System Diagrams
100
Interconnecting Electrical Schematic - Gravity down
100
Gravity down Single & Dual Pump Electrical Schematic
101
Interconnecting Electrical Schematic - Power down
102
Power down Single & Dual Pump Electrical Schematic
103
Bmr Electrical Values
104
Pre-Delivery Inspection Form
105
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Maxon BMR-44 Maintenance Manual (49 pages)
Brand:
Maxon
| Category:
Lifting Systems
| Size: 1 MB
Table of Contents
Table of Contents
3
Warning
4
Service Time Chart
5
Folding Cylinder Replacement
6
Lift Cylinder Bleeding
7
Lift Cylinder Replacement
8
Runner Replacement
13
Hydraulic Override Lock
18
Relief Valve Pressure Setting
19
Pump Valve Operation
21
Oil Change Instructions
23
Solenoid Check
24
Switch and Harness Replacement
25
Troubleshooting
30
Platform will Not Raise, Motor Won't Run
31
Platform will Not Pick up Rated Capacity
32
Platform Raises Halfway & Stops
33
Platform Lowers Uneven
34
Platform will Not Close
35
Platform Folding Speed Adjustment
37
Platform will Not Unfold
38
Platform Raises Instead of Folding
39
Troubleshooting Gravity down
40
Platform will Not Raise, Motor Runs
41
Platform will Not Lower
42
Platform Lowers Slowly
43
Troubleshooting Power down
44
Platform will Not Raise, Motor Runs
45
Platform will Not Lower
46
Platform Lowers Slowly
47
Maxon BMR-44 Operation Manual (34 pages)
Brand:
Maxon
| Category:
Lifting Systems
| Size: 0 MB
Table of Contents
Table of Contents
3
Summary of Changes: M-16-11, Revision a
5
Warnings
6
Decals & Plates
8
Standard Control Locations
10
Power down Controls (if Equipped)
11
Pump Box Controls
12
Forklift Advisory
13
Loading Vehicle
14
Opening the Platform
14
Lowering the Platform
14
Opening the Retention Ramp
15
Positioning Load
16
Raising & Unloading Platform
17
Unloading Vehicle
19
Opening the Platform
19
Lowering the Platform
19
Opening Ramp to Retention Position
20
Raising the Platform
21
Positioning Load
22
Lowering & Unloading Platform
23
Stowing Platform
24
Stow Retention Ramp
24
Using Cart Stops (if Equipped)
26
Using Auto Cart Stops (if Equipped)
29
Dock Loading & Unloading
32
Lower Platform below Dock Level
32
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