Manitowoc UGP0040A Manuals

Manuals and User Guides for Manitowoc UGP0040A. We have 3 Manitowoc UGP0040A manuals available for free PDF download: Technician's Handbook, Installation, Operation And Maintenance Manual

Manitowoc UGP0040A Technician's Handbook (128 pages)

Brand: Manitowoc | Category: Ice Maker | Size: 4 MB

Table of Contents
13
General Information

17
- Model Numbers
  
  17
  - This Manual Covers the Following Ice Machine
    17
  - Models
    17
- How to Read a Model Number
  
  18
- Model/Serial Number Location
  
  19
- Warranty
  
  20
  - Warranty Registration
    20
Installation

21
- General
  
  21
- Ice Machine Dimensions
  
  21
- Location of Ice Machine
  
  22
- Leveling the Ice Machine
  
  23
- Cooling of the Ice Machine
  
  23
- Water Service/Drains
  
  24
- Electrical Service
  
  26
  - Voltage
    26
  - Fuse/Circuit Breaker
    26
  - Total Circuit Ampacity
    26
- Installation Checklist
  
  28
- Before Starting the Ice Machine
  
  29
Operation

31
- Component Identification
  
  31
- Ice Making Sequence of Operation
  
  32
  - Initial Start-Up
    32
- Operational Checks
  
  34
  - General
    34
  - Cube Shape
    34
  - Ice Cube Thickness Check
    35
Maintenance

36
- General
  
  36
- Cleaning/Descaling & Sanitizing Procedure
  
  37
  - Exterior Cleaning
    38
- Detailed Descaling & Sanitizing Procedure
  
  39
- Component Removal
  
  43
  - Top Cover
    43
  - Water Curtain
    44
  - Water Shutters
    45
  - Water Curtain
    45
  - Ice Chute
    46
  - Spray Bar
    47
  - Sump Drain Overflow Tube
    48
- Cleaning the Condenser
  
  49
  - Air-Cooled Condenser
    49
- Removal from Service/Winterization
  
  50
  - Air-Cooled Ice Machines
    50
Troubleshooting

51
- Questions to Ask the Customer
  
  51
- Ice Machine will Not Run
  
  52
  - Compressor Won't Run
    52
  - Water Pump Won't Run
    56
- Ice Machine Prematurely Harvests
  
  57
- Ice Machine will Not Harvest
  
  57
- Water System Checklist
  
  58
- Ice Production Check
  
  59
- Analyzing Discharge Pressure
  
  61
- Discharge Pressure High Checklist
  
  62
- Freeze Cycle Discharge Pressure Low Checklist
  
  62
- Suction Pressure High Checklist
  
  63
- Suction Pressure Low Checklist
  
  64
- Discharge Line Temperature Analysis
  
  65
Component Check Procedures

67
- Electrical Components
  
  67
- On/Off/Wash Toggle Switch
  67
- Bin Thermistor (T3)
  68
- Sump Water Thermistor (T1) & Liquid Line
  70
- Thermistor (T2)
  70
- Hot Gas Valve
  77
Flammable Refrigerant Procedures

81
- Servicing Requirements
  
  81
  - Refrigerant Purging Requirements
    82
  - Refrigerant Purging Procedure
    83
  - Brazing Procedure
    83
  - Pressure Testing
    84
  - Evacuation
    84
- Refrigerant Charging
  
  85
- System Contamination Cleanup
  
  87
- Cycle Times/24-Hour Ice Production/Refrigerant
  
  93
- Pressure Charts
  
  93
Wiring Diagrams

109
- Wiring Diagram Legend
  109
- UGE0020A Air-Cooled
  110
- UGP0020A Air-Cooled
  112
- UGE0030A/UGF0040A/UGF0050A/UGF0065A Air-Cooled
  114
- UGP0030A/UGP0040A/UGP0050A Air-Cooled
  116
- UGF0080A Air-Cooled
  118
- UGP0080A Air-Cooled
  120
Tubing Schematics

122
- Ug0020A
  122
- Ug0030A/Ug0040A/Ug0065A
  123
- Ug0050A/Ug0080A
  124

Manitowoc UGP0040A Installation, Operation And Maintenance Manual (28 pages)

UnderCounter Ice Machines

Brand: Manitowoc | Category: Ice Maker | Size: 4 MB

Safety Notices

2
- Table of Contents
  5
Section 1

7
- Definitions
  7
General Information

7
- General
  7
- Model Numbers
  7
- How to Read a Model Number
  7
- Model/Serial Number Location
  8
- Owner Warranty Registration Card
  9
  - General
    9
- Commercial Warranty Coverage
  9
  - Parts
    9
  - Labor
    9
- Exclusions
  9
- Authorized Warranty Service
  9
- Service Calls
  9
Section 2

11
Installation

11
- General
  11
- Ice Machine Dimensions
  11
- Location of Ice Machine
  11
- Leveling the Ice Machine
  11
- Electrical Service
  12
  - Voltage
    12
  - Fuse/Circuit Breaker
    12
  - Total Circuit Ampacity
    12
- Water Service/Drains
  13
  - Water Supply
    13
  - Water Inlet Lines
    13
  - Drain Connections
    13
  - Water Supply and Drain Line Sizing/Connections
    13
- Before Starting the Ice Machine
  14
Section 3

15
Operation

15
- Component Identification
  15
- Componet Removal
  16
  - Top Cover
    16
  - Bin Door
    16
  - Water Curtain
    17
  - Ice Chute
    17
  - Spary Bar
    18
  - Sump Drain Overflow Tube
    18
- Ice Making Sequence of Operation
  19
  - Initian Start-Up
    19
- Operational Checks
  20
  - General
    20
  - Ice Cube Thickness Check
    20
  - Cube Shape
    20
Section 4

21
Maintenance

21
- General
  21
- Cleaning the Condenser
  22
  - Air-Cooled Condenser
    22
- Interior Cleaning and Sanitizing
  22
  - General
    22
  - Cleaning & Sanitizing Procedure
    22
- Exterior Cleaning
  23
- Removal from Service/Winterization
  24
  - General
    24
  - Air-Cooled Ice Machines
    24
Section 5

25
Troubleshooting

25
- Checklist
  25

Manitowoc UGP0040A Installation, Operation And Maintenance Manual (28 pages)

UnderCounter Ice Machines

Brand: Manitowoc | Category: Ice Maker | Size: 4 MB

Safety Notices
3
Table of Contents
7
Definitions
9
General Information
9
General
9
Model Numbers
9
How to Read a Model Number
9
Model/Serial Number Location
10
Owner Warranty Registration Card
11
General
11
Commercial Warranty Coverage
11
Parts
11
Labor
11
Exclusions
11
Authorized Warranty Service
11
Service Calls
11
Installation
13
General
13
Ice Machine Dimensions
13
Location of Ice Machine
13
Leveling the Ice Machine
13
Electrical Service
14
Voltage
14
Fuse/Circuit Breaker
14
Total Circuit Ampacity
14
Water Service/Drains
15
Water Supply
15
Water Inlet Lines
15
Drain Connections
15
Water Supply and Drain Line Sizing/Connections
15
Before Starting the Ice Machine
16
Operation
17
Component Identification
17
Componet Removal
18
Top Cover
18
Bin Door
18
Water Curtain
19
Ice Chute
19
Spary Bar
20
Sump Drain Overflow Tube
20
Ice Making Sequence of Operation
21
Initian Start-Up
21
Operational Checks
22
General
22
Ice Cube Thickness Check
22
Cube Shape
22
Maintenance
23
General
23
De-Scaling and Sanitizing
24
General
24
Detailed De-Scaling/Sanitizing Procedure
24
Remedial De-Scaling Procedure
24
Detailed De-Scaling and Sanitizing Procedure
24
De-Scaling Procedure
24
Sanitizinging Procedure
25
Cleaning the Condenser
25
Air-Cooled Condenser
25
Exterior Cleaning
26
Removal from Service/Winterization
26
General
26
Air-Cooled Ice Machines
26
Troubleshooting
27
Checklist
27

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More Manitowoc Manuals

Manitowoc UGP0040A Manuals

Manitowoc UGP0040A Technician's Handbook (128 pages)

Table of Contents

General Information

Model Numbers

How to Read a Model Number

Model/Serial Number Location

Warranty

Installation

General

Ice Machine Dimensions

Location of Ice Machine

Leveling the Ice Machine

Cooling of the Ice Machine

Water Service/Drains

Electrical Service

Installation Checklist

Before Starting the Ice Machine

Operation

Component Identification

Ice Making Sequence of Operation

Operational Checks

Maintenance

General

Cleaning/Descaling & Sanitizing Procedure

Detailed Descaling & Sanitizing Procedure

Component Removal

Cleaning the Condenser

Removal from Service/Winterization

Troubleshooting

Questions to Ask the Customer

Ice Machine will Not Run

Ice Machine Prematurely Harvests

Ice Machine will Not Harvest

Water System Checklist

Ice Production Check

Analyzing Discharge Pressure

Discharge Pressure High Checklist

Freeze Cycle Discharge Pressure Low Checklist

Suction Pressure High Checklist

Suction Pressure Low Checklist

Discharge Line Temperature Analysis

Component Check Procedures

Electrical Components

Flammable Refrigerant Procedures

Servicing Requirements

Refrigerant Charging

System Contamination Cleanup

Cycle Times/24-Hour Ice Production/Refrigerant

Pressure Charts

Wiring Diagrams

Tubing Schematics

Manitowoc UGP0040A Installation, Operation And Maintenance Manual (28 pages)

Table of Contents

Safety Notices

Section 1

General Information

Section 2

Installation

Section 3

Operation

Section 4

Maintenance

Section 5

Troubleshooting

Manitowoc UGP0040A Installation, Operation And Maintenance Manual (28 pages)

Table of Contents

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