Manitowoc Indigo IR0521W Manuals

Manuals and User Guides for Manitowoc Indigo IR0521W. We have 1 Manitowoc Indigo IR0521W manual available for free PDF download: Technician's Handbook

Manitowoc Indigo IR0521W Technician's Handbook (296 pages)

air/water/remote condenser ice machine

Brand: Manitowoc | Category: Ice Maker | Size: 4 MB

Safety Notices
3
Table of Contents
9
General Information

15
- How to Read a Model Number
  
  15
  - Head Sections
    15
- Ice Cube Sizes
  
  16
- Model/Serial Number Location
  
  16
- Model Numbers
  
  17
  - Air-Water-Remote Condenser Models
    17
- Ice Machine Warranty Information
  
  18
- Luminice® II
  
  19
Installation

21
- Ice Deflector
  21
- Location of Ice Machine
  
  22
- Clearance Requirements
  
  23
  - Air, Water, Remote Condenser Models
    23
- Ice Machine Heat of Rejection
  
  24
- Installation on a bin
  
  25
- Ice Machine on a Dispenser Installation
  
  25
- Lineset Applications
  
  26
  - Remote Condenser
    27
  - Calculating Allowable Lineset Distance
    29
- Remote Ice Machine Usage with Non-Manitowoc
  
  32
- Multi-Circuit Condensers
  
  32
Maintenance

37
- Cleaning and Sanitizing
  
  37
  - General
    37
  - Cleaning/Sanitizing Procedure
    39
  - Preventative Maintenance Cleaning Procedure
    39
  - Exterior Cleaning
    39
- Cleaning / Sanitizing Procedure
  
  40
- Preventative Maintenance Cleaning Procedure
  
  51
- Removal from Service/Winterization
  
  53
  - Air-Cooled Ice Machines
    53
  - Water-Cooled Ice Machines
    54
Operation

55
- Control Panel Features
  
  55
  - Buttons
    55
  - Display Panel
    56
- Menu Navigation Overview
  
  57
- Display Panel Navigation
  
  58
- Alerts and Messages
  
  60
- Main Menu
  
  61
- Machine Info Menu
  
  62
- Password Entry
  
  63
  - Reset Password to Factory Defaults
    65
- Set-Up Menu
  
  66
  - Language
    67
  - Time & Date
    67
  - Time Configuration
    69
  - Units
    69
  - Ice Clarity
    70
  - LCD Brightness
    70
  - Password on
    71
  - Edit Password
    71
  - Clean Minder
    71
  - Iaucs Runtime
    72
  - Air Filter
    72
  - Water Filter
    73
  - Luminice® Reminder
    74
  - Ice bin Level Sensor
    75
  - USB Setup
    75
  - Factory Defaults
    75
- Energy Saver Menu
  
  76
  - Ice Program
    77
  - Water Miser
    78
  - Statistics
    78
- Service Menu
  
  79
  - Data History
    81
  - Real Time Data
    82
  - Diagnostics
    84
  - Manual Harvest
    85
  - Replace Control Board
    85
  - USB Setup
    85
  - Event Log Menu
    86
  - Event Log
    87
  - USB Flash Drive Specifications and Formatting
    91
  - Upgrading Firmware with a Flash Drive
    93
  - Exporting Data to a Flash Drive
    95
- Operational Checks
  
  97
  - General
    97
  - Ice Thickness Check
    98
- Sequence of Operation
  
  101
  - Self Contained Air or Water Cooled
    101
  - Remote Condenser
    107
  - Energized Parts Chart Remote Models
    111
Troubleshooting

113
- Safety Limits
  
  113
  - Safe Operation Mode
    114
  - Water Assist Harvest
    114
  - Water Thaw Cycle
    115
  - Analyzing Why a Safety Limit Stopped the Ice
    116
  - Machine
    116
  - Safety Limit #1
    116
  - Safety Limit #2
    118
- Troubleshooting by Symptom
  
  119
  - Reset to Factory Defaults
    120
  - Symptom #1 Ice Machine will Not Run
    121
  - Before Beginning Service
    125
  - System Operational Analysis Tables
    126
  - Symptom #3 & #4 Harvest Problems
    155
  - Self-Contained Air, Water & Remote Condenser
    155
  - Models
    155
  - Cooled
    156
  - Symptom #3 - Remote Condenser
    158
  - Or or Remote
    160
Component Check Procedures

163
- Electrical Components
  
  163
  - Control Board, Display Board and Touch Pad
    163
  - Control Board Diagnostics
    164
  - Control Board Relay Test
    166
  - Programming a Replacement Control Board
    167
  - Main Fuse
    169
  - Bin Switch
    170
  - Water Level Control Circuitry
    173
  - Ice Thickness Probe (Initiates Harvest)
    179
  - High Pressure Cutout (HPCO) Control
    184
  - Fan Cycle Control
    187
  - Thermistors
    188
  - Harvest Assist Air Pump
    191
  - Compressor Electrical Diagnostics
    192
  - Diagnosing Start Components
    194
- Refrigeration Components
  
  197
  - Head Pressure Control Valve
    197
  - Harvest Pressure Regulating (HPR) System
    201
  - Remote Condenser Only
    201
  - Diagnostic Procedure
    202
  - Water Regulating Valve
    204
- Refrigerant Recovery/Evacuation
  
  205
  - Self-Contained Model Procedure
    205
  - Remote Condenser Model Procedure
    209
- System Contamination Clean-Up
  
  215
  - Determining Severity of Contamination
    215
  - Cleanup Procedure
    217
  - Replacing Pressure Controls Without
    220
  - Removing Refrigerant Charge
    220
  - Liquid Line Filter-Driers
    221
  - Total System Refrigerant Charge
    222
- Cycle Times/24-Hour Ice Production/ Refrigerant
  
  225
- Pressure Charts
  
  225
  - I0300 Series
    226
  - I0320 Series
    228
  - I0450 Series
    230
  - I0500 Series
    232
  - I0520 Series
    235
  - I0600 Series
    237
  - I0850 Series
    243
  - I0906 Series
    246
  - I1000 Series
    249
  - I1106 Series
    252
  - I1200 Series
    255
  - I1400 Series
    257
  - I1406 Series
    260
  - I1800 Series
    263
Wiring Diagrams

267
- Wiring Diagram Legend
  267
- I0300/I0450/I0500/I0520 - 1Ph Air/Water
  268
- I0320 - 1Ph Air/Water
  269
- I0500 - 1Ph Remote
  270
- 1 Ph Air/Water
  
  271
- 3 Ph Air/Water
  
  272
  - Remote
    273
  - Remote
    274
  - I1400/I1406/I1800 - 1Ph Air/Water
    275
  - I1400/I1406/I1800 - 3Ph Air/Water
    276
  - I1400/II1406/1800 1Ph Remote
    277
  - I1400/I1406/I1800 - 3Ph Remote
    278
  - I1400 ECM Fan Motor - 1PH Air
    279
  - I1400 ECM Fan Motor - 3PH Air
    280
  - Electrical Noise Filter
    281
Electronic Control Board

282
Refrigeration Tubing Schematics

283
- Self-Contained Air or Water-Cooled
  283
- Remote Condenser Models
  285

Manitowoc Categories

Ice Maker Construction Equipment Accessories Commercial Food Equipment Dispenser

More Manitowoc Manuals

Manitowoc Indigo IR0521W Manuals

Manitowoc Indigo IR0521W Technician's Handbook (296 pages)

Table of Contents

General Information

How to Read a Model Number

Ice Cube Sizes

Model/Serial Number Location

Model Numbers

Ice Machine Warranty Information

Luminice® II

Installation

Location of Ice Machine

Clearance Requirements

Ice Machine Heat of Rejection

Installation on a bin

Ice Machine on a Dispenser Installation

Lineset Applications

Remote Ice Machine Usage with Non-Manitowoc

Multi-Circuit Condensers

Maintenance

Cleaning and Sanitizing

Cleaning / Sanitizing Procedure

Preventative Maintenance Cleaning Procedure

Removal from Service/Winterization

Operation

Control Panel Features

Menu Navigation Overview

Display Panel Navigation

Alerts and Messages

Main Menu

Machine Info Menu

Password Entry

Set-Up Menu

Energy Saver Menu

Service Menu

Operational Checks

Sequence of Operation

Troubleshooting

Safety Limits

Troubleshooting by Symptom

Component Check Procedures

Electrical Components

Refrigeration Components

Refrigerant Recovery/Evacuation

System Contamination Clean-Up

Cycle Times/24-Hour Ice Production/ Refrigerant

Pressure Charts

Wiring Diagrams

1 Ph Air/Water

3 Ph Air/Water

Electronic Control Board

Refrigeration Tubing Schematics

Related Products

Manitowoc Categories