Manitowoc 2250 MAX-ER 2000 Manuals

Manuals and User Guides for Manitowoc 2250 MAX-ER 2000. We have 1 Manitowoc 2250 MAX-ER 2000 manual available for free PDF download: Operator's Manual

Manitowoc 2250 MAX-ER 2000 Operator's Manual

Manitowoc 2250 MAX-ER 2000 Operator's Manual (196 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 13.12 MB

Table of Contents

Table of Contents
5
Crane Data
13
Crane/Attachment Identification
13
Crane Orientation
13
Identification of MAX-ER Components
13
Outline Dimensions
15
Weights of Components
16
English and Metric Conversions
20
- Direct Conversion
  20
- Inverse Conversion
  20
Change of Ownership Registration
21
Manitowoc Dealer
21
Diesel Engine Exhaust
25
Nameplates and Decals
25
Continuous Improvement
25
Safety Messages
25
- General
  25
- Safety Alert Symbol
  25
- Signal Words
  25
- Safety Symbols
  25
Safety and Information Signs
28
- Maintaining Signs
  28
- Ordering Signs
  28
Crane Access Points
29
Getting on or off Crane
29
Operator's Manual/Capacity Chart Storage
32
- Storing Manuals
  32
Safe Operating Practices
33
- General
  33
- Read Operator's Manual
  33
- Operator Qualifications
  33
- Operator Conduct
  33
- Handling Load
  35
- Size of Load
  35
- Attaching Load
  35
- Lifting/Moving Load
  36
Signals
38
- Multiple Load Line Operation
  38
- Holding Load
  38
Safety Devices
39
Operational Aids
39
- Category 1 Operational Aids
  40
- Category 2 Operational Aids
  40
Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
41
- Electrocution Hazard
  41
- Set-Up and Operation
  42
- Electrocution Hazard Devices
  42
- Electrical Contact
  43
Refueling
43
Fire Extinguishers
43
Accidents
43
Safe Maintenance Practices
43
- Maintenance Instructions
  43
- Safe Maintenance Practices
  44
Environmental Protection
45
Boom Disassembly Safety
46
- General
  46
- Location
  46
  - Pin Removal
    46
  - Disassembly Precaution
    46
- Personnel Handling Policy
  48
- Pedestal/Barge Mounted Cranes
  50
  - Pedestal Mounted Crane
    50
  - Definition
    50
  - Examples
    50
  - Barge Mounted Crane
    51
  - Definition
    51
  - Examples
    51
  - Capacity Charts
    52
  - Shock Loading
    52
  - Operation on Barge
    52
  - Definition
    52
  - General
    52
  - Definitions
    52
  - Crane Inspection
    53
  - Transporting Crane on Barge
    53
Section 3

57
- Standard Hand Signals for Controlling Crane Operations
  57
- General Instructions
  59
- Counterweight
  59
- Principles of Operation
  59
- Drum Identification
  60
- MAX-ER Operating Controls
  64
- Tire Inflation
  68
- Wheel Nut Torque
  68
- MAX-ER Diagnostics
  68
- Operating Precautions
  68
- Operating the MAX-ER
  69
  - Handling Loads
    69
  - Traveling and Swinging
    71
  - Stop Pin Positions
    71
  - Straight Travel /Turns
    71
  - Crab Travel
    71
  - Swinging
    72
  - Operating Counterweight Trailer Jacks
    72
- Leaving Crane Unattended
  74
- Wind Conditions
  74
Section 4

77
- MAX-ER 2000 Components
  81
- Installation and Removal Notes
  81
- Rigging Drawings
  81
- Accessing Parts
  81
- Assist Crane Requirements
  82
- Mast Connectors
  82
- Identifying Boom/Mast Components
  82
- Handling Components
  82
- Counterweight Requirement
  82
- Blocked Crawlers
  83
- Retaining Connecting Pins
  83
- Removable Lacings
  83
- MAX-ER Assembly Procedure
  83
  - Prepare Crane
    83
  - Install MAX-ER Attachment
    87
  - Install Mast
    87
  - Reeve Boom Hoist Equalizer
    87
  - Install Straps
    89
  - Raise Gantry
    89
  - Place Mast Hoist Equalizer on Mast Butt
    89
  - Connect Mast Straps
    91
  - Connect Counterweight Straps
    91
  - Raise Physical Mast Stop
    91
  - Install Intermediate Suspension Links
    92
  - Raise Mast
    95
  - General
    95
  - Connect Hydraulic Hoses
    95
  - Raise Mast
    99
  - Install Wheeled Counterweight Assembly
    103
  - Install Boom
    106
  - Install Jib
    106
- Install Load Line
  106
- Install Block-Up Limit Control
  106
- Adjustments
  106
- MAX-ER Operation
  106
- Pre-Raising Checks
  106
- MAX-ER Disassembly Procedures
  106
  - Prepare Crane
    106
  - Lower Boom
    106
  - Remove MAX-ER Counterweight
    107
  - Disconnect Trailer from Crane
    107
  - Lower Mast
    108
  - Disconnect Hydraulic Hoses
    112
  - Lower Physical Mast Stop
    112
  - Remove Counterweight Straps
    112
  - Remove Mast Straps
    112
  - Lower Gantry and Store Mast Hoist Equalizer
    115
  - Remove Strap Rest Assemblies
    115
  - Disassemble Mast
    115
- MAX-ER Counterweight Installation Procedure
  115
  - General
    115
  - Install Counterweight (Current Production)
    117
  - Install Counterweight (Past Production)
    119
- Mast Capacities for Self-Assembly and Disassembly
  121
  - Crane Requirements
    121
  - Self-Assembly and Disassembly Capacities
    121
  - Operating Conditions
    121
  - Machine Travel
    121
  - Operating Radius
    121
- Disconnecting & Connecting Wheeled Counterweight Trailer - with Boom Raised
  122
  - General
    122
  - Safety
    122
  - Disconnecting Trailer from Crane - with Boom Raised
    125
  - Connecting Trailer to Crane - with Boom Raised
    126
- Boom Installation
  129
- Boom Removal
  141
- Jib Installation - #132 Jib
  145
  - General
    145
  - Assist Crane Requirements
    145
  - Jib Assembly Drawing
    145
  - Install Jib
    145
  - Prepare Boom
    145
  - Install Jib Butt
    145
  - Install Jib Inserts
    145
  - Install Jib Top
    145
  - Install Jib Pendants
    147
  - Install Backstay Pendants
    147
  - Install Jib Stop Pendants and Links
    147
- Jib Removal
  149
  - Lower Boom and Jib
    149
  - Lower Jib Strut
    149
  - Raise Jib Strut
    149
  - Connect Jib Stop
    149
  - Finish Assembling Jib
    149
  - Remove Backstay Pendants
    150
  - Remove Jib Pendants
    150
  - Remove Jib Top and Inserts
    150
  - Remove Jib Butt
    150
  - Wire Rope Installation
    152
    
    Wire Rope Storage
    152
    
    Removing Wire Rope from Shipping Reel
    152
    
    Seizing and Cutting Wire Rope
    152
    
    Anchoring Wire Rope to Drum
    153
    
    Winding Wire Rope Onto Drum
    153
    
    Anchoring Wire Rope to Wedge Socket
    154
    
    Breaking in Wire Rope
    155
    
    Anchoring Wire Rope to Button Socket
    156
  - Pad Eye Usage for Wire Rope Reeving
    156
    
    General
    156
    
    Safety
    156
  - Load Block Reeving
    159
    
    Reeving Diagrams
    159
    
    Load Block
    159
    
    Duplex Hook
    159
    
    Guide Sheaves
    159
    
    Wire Rope Specifications
    159
    
    Wire Rope Installation
    159
  - Load Block Tieback
    168
    
    General
    168
    
    Specifications
    168
    
    Shackle
    168
    
    Sling
    168
Section 5

169
- Lubrication
  169
Section 6

171
- General Maintenance
  175
- Boom Angle Indicator Adjustment
  175
  - General
    175
  - Adjusting Angle Indicator
    176
  - Replacing Sending Unit Assembly
    176
  - Pendulum-Type Potentiometer
    176
  - Solid State Sensor
    176
- Automatic Boom Stop Adjustment
  179
  - General
    179
  - Maintenance
    179
  - Adjustment
    179
- Automatic Mast Stop Adjustment
  181
  - General
    181
  - Maintenance
    181
  - Electric Cord Connection
    181
  - Adjustment
    181
- MAX-ER Load Sensing Pin Calibration
  183
- MAX-ER Counterweight Cylinder Limit Switch Adjustment
  183
- Block-Up Limit Control
  184
  - General
    184
  - Operation
    184
  - Installation
    184
  - Storing Electric Cord
    184
  - Block-Up Limit Control Deactivated
    184
  - Block-Up Limit Control Activated
    184
  - Disconnecting Block-Up Limit Control
    186
- Removing Jib or Boom Point
  186
- Maintenance
  186
- Adjustment
  187
- Steering Post Bearing Bolt Torque
  188
  - Torque Requirements
    188
  - Bolt Replacement
    188
  - Lubrication
    188
  - Torque Values
    188
  - Torque Sequence
    188
  - Torque Intervals
    188
- Boom Hoist Ratchet and Pawl Adjustment
  189
  - General
    189
  - Limit Switch Adjustment
    189
  - Return Spring
    189
- Main Load Drum Ratchet and Pawl Adjustment
  191
  - General
    191
  - Actuator Removal
    191
  - Actuator Installation and Adjustment
    191

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