Manitowoc 2000 Manuals

Manitowoc 2000 Manuals

Manuals and User Guides for Manitowoc 2000. We have 1 Manitowoc 2000 manual available for free PDF download: Operator's Manual

Manitowoc 2000 Operator's Manual

Manitowoc 2000 Operator's Manual (136 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 11.69 MB

Table of Contents

Table of Contents
5
Section 1

9
- General Description
  11
- Crane Data
  11
- Crane/Attachment Identification
  11
- Crane Orientation
  11
- Identification of MAX-ER Components
  11
- Weights of Components
  13
- English and Metric Conversions
  16
  - Direct Conversion
    16
  - Inverse Conversion
    16
- Manitowoc Distributors
  17
Section 2

21
- Diesel Engine Exhaust
  21
- Nameplates and Decals
  21
- Safety Messages
  21
  - General
    21
  - Safety Alert Symbol
    21
  - Signal Words
    21
  - Safety Symbols
    21
- Safety and Information Signs
  25
  - Maintaining Signs
    25
  - Ordering Signs
    25
- Crane Access Points
  26
- Getting on or off Crane
  26
- Operator's Manual/Capacity Chart Storage
  29
  - Storing Manuals
    29
- Safe Operating Practices
  30
  - General
    30
  - Read Operator's Manual
    30
  - Operator Qualifications
    30
  - Operator Conduct
    30
  - Handling Load
    32
  - Size of Load
    32
  - Attaching Load
    32
  - Lifting/Moving Load
    33
- Signals
  35
- Multiple Load Line Operation
  35
- Holding Load
  35
- Safety Devices
  36
- Operational Aids
  36
  - Category 1 Operational Aids
    36
  - Category 2 Operational Aids
    37
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  38
  - Electrocution Hazard
    38
  - Set-Up and Operation
    39
  - Electrocution Hazard Devices
    39
  - Electrical Contact
    40
- Refueling
  40
- Fire Extinguishers
  40
- Accidents
  40
- Safe Maintenance Practices
  40
  - Maintenance Instructions
    40
  - Safe Maintenance Practices
    41
- Environmental Protection
  42
- Boom Disassembly Safety
  44
  - General
    44
  - Location
    44
  - Pin Removal
    45
- Disassembly Precaution
  45
- Personnel Handling Policy
  47
- Pedestal/Barge Mounted Cranes
  49
  - Pedestal Mounted Crane
    49
  - Definition
    49
  - Examples
    49
  - Barge Mounted Crane
    50
  - Definition
    50
  - Examples
    50
  - Capacity Charts
    51
  - Shock Loading
    51
  - Operation on Barge
    51
  - Definition
    51
  - General
    51
  - Definitions
    51
  - Crane Inspection
    52
  - Transporting Crane on Barge
    52
Section 3

53
- Standard Hand Signals for Controlling Crane Operations
  55
- General Operation
  59
- Luffing Jib Operating Controls
  59
  - Crane Mode Selector
    59
  - Boom/Luffing Hoist Control
    59
  - Boom/Luffing Hoist Park Switches
    59
  - Digital Display
    59
  - Automatic Jib Stop
    60
  - Selecting Desired Hoist
    60
  - Operating Precautions
    60
  - Boom Hoist (Drum 2)
    60
  - Luffing Hoist (Drum 5)
    60
- Wind Conditions - #44 Luffing Jib on #79 Boom
  61
  - Operation Permitted
    62
  - Operation Not Permitted
    62
Section 4

65
- General Installation and Removal
  65
- Accessing Parts
  65
- Assist Crane Requirements
  65
- Crane Weights
  65
- Operating Controls
  65
- Counterweight Requirement
  66
- Blocked Crawlers
  66
- Luffing Jib Rigging Drawing
  66
- Luffing Jib Raising Procedure
  66
- Handling Components
  66
- Removable Lacings
  66
- Identifying Boom/Jib Sections
  66
- Identifying Pendants
  66
- Identifying Straps
  67
- Drums
  67
- Retaining Connecting Pins
  67
  - Installing Jib
    69
  - Lower Boom
    69
  - Prepare Boom and Jib
    69
  - Install Jib Butt
    71
  - Install Jib Inserts and Top
    71
  - Connect Jib Inserts to Jib Butt
    71
  - Complete Upper Jib Point Roller Installation
    73
  - Connect Jib Straps
    73
  - Install Jib Strut Assembly
    73
  - Install Main Strut
    75
  - Install Wire Rope
    75
  - Connect Erection Pendants
    75
  - Raise Main Strut
    77
  - Connect Backstay Straps
    77
  - Connect Hydraulic Hoses
    79
  - Set up Adjustable Straps
    81
  - Raise Jib Strut
    83
  - Install Jib Load Line
    84
  - Connect Electric Cords
    84
  - Adjust Electronic Devices
    84
  - Pre-Raising Checks
    85
  - Raising Boom and Jib
    87
  - In-Line Method
    87
  - Jack-Knife Method
    89
  - Lowering Boom and Jib
    91
  - In-Line Method
    91
  - Jack-Knife Method
    93
  - Removing Jib
    94
  - Lower Jib Strut
    94
  - Lower Main Strut
    94
  - Assemble Struts for Shipping
    94
  - Remove Jib
    95
- Wire Rope Installation
  96
  - Wire Rope Storage
    96
  - Removing Wire Rope from Shipping Reel
    96
  - Seizing and Cutting Wire Rope
    96
  - Anchoring Wire Rope to Drum
    97
  - Winding Wire Rope Onto Drum
    97
  - Anchoring Wire Rope to Wedge Socket
    98
    
    Breaking in Wire Rope
    99
    
    Anchoring Wire Rope to Button Socket
    100
    
    Breaking in Wire Rope
    100
  - Pad Eye Usage for Wire Rope Reeving
    100
    
    General
    100
    
    Safety
    100
  - Load Block Reeving
    101
    
    Reeving Diagrams
    101
    
    Load Block
    101
    
    Duplex Hook
    102
    
    Guide Sheaves
    102
    
    Wire Rope Specifications
    102
    
    Wire Rope Installation
    102
  - Load Block Tieback
    107
    
    General
    107
    
    Specifications
    107
    
    Shackle
    107
    
    Sling
    107
Section 5

109
- General Lubrication
  111
- Lubrication Intervals
  111
- Over-Lubrication
  111
- Lubrication Tips
  111
- Oil Can Points
  111
- Approved Grease
  111
- Mobilux E.P. #2 (MCC #471197) for All Grease Points
  111
- Wire Rope Lubrication
  112
- Lubrication Points
  113
- Lubrication Intervals
  114
Section 6

115
- Limit Devices
  117
- Angle Indicator Adjustment
  117
  - General
    117
  - Disconnecting Luffing Jib Angle Indicator
    117
  - Adjusting Angle Indicators
    118
  - Replacing Sending Unit Assembly
    120
  - Pendulum-Type Potentiometer
    120
  - Solid State Sensor
    120
- Automatic Boom Stop Adjustment
  122
  - General
    122
  - Maintenance
    122
  - Adjustment
    122
- Jib Stop Adjustment - #44 Luffing Jib on #79 Boom
  125
  - General
    125
  - Maintenance
    125
  - Removing Luffing Jib
    125
  - Adjustment
    125
  - Preliminary Adjustment
    125
  - MAX up 1 Limit Adjustment
    125
  - Operational Checks
    126
  - MAX up 2 Limit Adjustment
    126
  - MAX down Limit Adjustment
    126
  - Final Adjustments
    126
- Block-Up Limit Control
  128
  - General
    128
  - Operation
    128
  - Installation
    128
- Storing Electric Cord
  128
  - Block-Up Limit Control Deactivated
    128
  - Block-Up Limit Control Activated
    128
- Disconnecting Block-Up Limit Control
  130
- Removing Jib or Boom Point
  130
- Maintenance
  130
- Adjustment
  131

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