Maeda CC423S-1 Manuals

Maeda CC423S-1 Manuals

Manuals and User Guides for Maeda CC423S-1. We have 1 Maeda CC423S-1 manual available for free PDF download: Operation Manual

Maeda CC423S-1 Operation Manual

Maeda CC423S-1 Operation Manual (278 pages)

CRAWLER CRANE

Brand: Maeda | Category: Construction Equipment | Size: 5.56 MB

Table of Contents

Table of Contents

3
- Item Page
  4
- Introduction
  9
- Introduction
  10
- For Safe Use of the Machine
  11
- Machine Overview
  12
  - Specified Operations
    12
  - Machine Structure
    12
  - Machine Functions
    13
- Qualifications for Operation
  14
  - Qualifications for Crane Operation
    14
- Terminology
  15
- Necessary Information for Servicing
  20
- Safety
  23
- Basic Precautions
  24
- Operation Related Precautions
  30
- Transport Precautions
  46
- Towing Precautions
  47
- Maintenance Precautions
  48
  - Precautions before Maintenance
    48
  - Precautions During Maintenance
    51
- Safety Label Locations
  55
- Operation
  63
- Name of each Section
  64
  - Machine Units
    64
  - Crane Operation Units
    65
- Explanation of each Equipment
  66
  - Machine Monitor
    66
    
    Monitor Basic Action and Display
    68
    
    Warning Display
    74
  - Switches
    75
  - Moment Limiter (Overload Detector)
    79
    
    Configuration of Moment Limiter
    79
    
    Functions of Moment Limiter
    80
    
    Moment Limiter Operation and Cancelling (Recovery)
    82
    
    Moment Limiter Functions
    85
    
    Maintenance Switch
    93
  - Over-Hoisting Prevention Device
    94
  - Operation Levers and Pedals
    95
  - Locking Cover
    98
  - Engine Bonnet
    99
  - Fuse
    101
  - Fusible Link
    102
  - Holder for Operation Manual
    102
  - Grease Gun Holder
    102
- Operation
  103
  - Inspecting and Adjusting before Starting Engine
    103
    
    Visible Checks
    103
    
    Pre-Operation Inspection
    106
    
    Operations and Checks before Starting Engine
    116
    
    Inspection after Starting Engine
    117
  - Starting Engine
    120
    
    Normal Starting of Engine
    120
    
    Starting Engine in Cold Environment
    121
  - Operations and Checks after Starting Engine
    122
    
    Warm-Up
    122
  - Stopping Engine
    124
  - Break-In Operation
    125
  - Machine Travelling Posture
    126
  - Starting (Forward and Backward)/Stopping the Machine
    127
  - Changing Direction of the Machine
    131
  - Slewing the Machine
    133
  - Cautions before Crane Operation
    134
  - Operation before Crane Work
    136
  - Crane Operation Posture
    138
  - Hoisting and Lowering
    139
    
    Hoisting Operation with Hook Stowage Switch
    140
  - Boom Derricking Operation
    141
  - Boom Telescoping Operation
    142
  - Slewing Operation
    143
  - Crane Stowage Operation
    144
  - Perform Travelling with Hoisted Load
    151
    
    Operation Posture During Travelling Hoist
    152
    
    Operation of Travelling Hoist Work
    153
    
    Blade Operation
    154
  - Blade Operation
    155
  - Parking the Machine
    156
  - Inspection and Check after Completing Work
    157
  - Cautions in Driving
    158
- Handling Wire Rope
  161
  - Winch Wire Rope Reeving System and Gross Rated Load
    163
  - Corrective Actions against Twisted Wire Rope
    164
- Transportation
  167
  - Loading/Unloading
    168
  - Loading
    169
    
    Fixing the Machine
    171
    
    Unloading
    172
  - Hoisting Machine
    173
    
    Hoisting Machine with Boom Raised
    175
- Handling Machine in Cold Environment
  177
- Long-Term Storage
  180
- Troubleshooting
  181
  - When Battery Has Discharged
    182
    
    Removing/Installing Battery
    183
    
    Cautions in Charging Battery
    184
    
    Starting Engine with Booster Cable
    185
    
    Starting Engine
    186
  - When These Phenomena Happen
    187
    
    Engine
    188
    
    Moment Limiter Components
    190
  - List of Error Codes
    192
Inspection and Maintenance

195
- Precautions for Maintenance
  196
- Basic Maintenance
  199
- Legal Inspection
  202
- Periodic Replacement of Important Components
  203
- Consumables
  204
- Other Replacement Parts
  205
- Use of Fuel and Lubricating Oil
  206
- Standard Tightening Torque
  208
- Inspection and Maintenance List
  209
Table of Contents

210
- Maintenance Procedure
  211
- Irregular Maintenance
  
  212
- Maintenance Every 50 Hours [1] Greasing Machine Units
  
  231
  - Maintenance Every 100 Hours
    233
- Maintenance Every 100 Hours [1] Greasing Machine Units
  
  233
- Maintenance Every 250 Hours
  
  234
- Maintenance Every 500 Hours
  
  238
- Maintenance Every 1000 Hours
  
  241
- Maintenance Every 1500 Hours
  
  243
  - Inspection/Cleaning of Fuel Injection Unit
    243
  - Inspection of Crankcase Breather
    243
- Maintenance Every 2000 Hours
  
  244
  - Replacing Oil in Engine Oil Tank and Cleaning Strainers
    244
  - Replacing Coolant
    246
- Maintenance Every 3000 Hours
  
  247
  - Inspection/Cleaning of Egr Valve
    247
  - Specifications
    249
  - Principal Specifications List
    250
  - Specification Dimensional Drawing
    251
    
    Rated Total Load Chart
    252
  - Working Radius/Lifting Height
    255
    
    Safety Precautions
    258
    
    Safety Label Locations
    259
    
    Names of Searcher Hook Parts
    261
    
    Monitor Indication
    262
    
    Moment Limiter Operation and Cancelling (Recovery)
    264
    
    Operation
    266
    
    Inspection and Maintenance
    269
    
    Inspection and Maintenance List
    270
    
    Pre-Operation Inspection
    271
    
    Inspection after Starting Engine
    272
    
    Working Radius and Rated Total Load Chart
    273
    
    Rated Total Load Chart for Searcher Hook
    274

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