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CC1485S-1
Maeda CC1485S-1 Manuals
Manuals and User Guides for Maeda CC1485S-1. We have
2
Maeda CC1485S-1 manuals available for free PDF download: Operation Manuals, Quick Operation Manual
Maeda CC1485S-1 Operation Manuals (370 pages)
CRAWLER CRANE
Brand:
Maeda
| Category:
Construction Equipment
| Size: 21.85 MB
Table of Contents
Table of Contents
3
Item Page
4
Introduction
9
Introduction
10
For Safe Use of the Machine
11
Machine Overview
12
Specified Operations
12
Machine Structure
12
Machine Functions
13
Qualification for Operation
14
Qualification for Crane Operation
14
Crane Terminology
15
Terms and Definitions
15
Diagram of Working Radius and Lifting Height
16
Rated Total Load Chart
17
Craneterminology
15
Safety
21
Basic Precautions
22
Precautions before Starting Work
22
Preparing for Safe Operation
23
Precautions for Fire Prevention
25
Cautions in Getting on and off the Machine
26
Other Precautions
27
Operation Related Precautions
28
Precautions on Work Site
28
Cautions When Starting Engine
31
Precautions for Starting Carrier and Operating Crane
33
Cautions During Crane Operation
37
Transport Precautions
45
Maintenance Precautions
47
Precautions before Maintenance
47
Precautions During Maintenance
51
Safety Label Locations
56
Operation
67
Name of each Section
68
Machine Units
68
Crane Operation Units
69
Machine Monitor Components
70
Explanation of All Equipment
71
Machine Monitor
71
Monitor Basic Action and Display
73
Warning Display
80
Switches
83
Operation Levers and Pedals
93
Moment Limiter (Overload Preventive Device)
97
Configuration of Moment Limiter
97
Functions of Moment Limiter
98
Moment Limiter Operation and Canceling (Recovery)
99
Moment Limiter Functions
102
Moment Limiter Canceling Switch
110
Overwinding Prevention Device
112
Air Conditioner Handling
113
Components of Control Panel
113
Air Conditioner Operation Method
117
Precautions in Air Conditioner Use
119
Inspection and Maintenance of Air Conditioner Installed on the Machine
119
Car Radio Handling
120
Explanation of the Equipment
120
Car Radio Operation Method
123
Precautions in Car Radio Use
125
Fuse
126
Fusible Link
127
Controller
128
Cab Front Window
129
Door
131
Hammer for Emergency Escape
132
Cap and Cover with Lock
133
Battery Room Door
134
Left Cover
134
Right Cover
135
Machinery Cover
136
Holder for Operation Manual
136
Grease Pump Holder
137
Cup Holder
137
Retractable Seat Belt Handling
137
Operation
138
Pre-Operation Inspection
138
Checking before Starting Engine
138
Inspection Around Crane
139
Inspection of Wire Rope
139
Inspection of Hook Block
139
Inspection Around Upper Slewing Body
140
Inspection of Cabin
140
Inspection Around Carrier
140
Checking before Starting Engine
141
Inspection before Starting Engine (Refer to Item "Operation 3.1.2".)
141
Checking/Refilling Engine Coolant
141
Checking/Refilling Oil Level in Engine Oil Pan
141
Checking/Refueling Fuel Level in Fuel Tank
143
Checking/Refilling Oil Level in Hydraulic Oil Tank
144
Inspection of Dust Indicator
145
Draining Contaminant Water/Deposits in Fuel Tank
147
Inspecting Electric Wiring
148
Checking Working Lamp
148
Checking Horn for Operation
148
Adjusting the Operator's Seat
149
Adjustment of Mirrors
150
Adjusting Mirror for Checking Irregular Winding
151
Angle Adjustment of Rear View Camera
152
Checking Battery Electrolyte Level
153
Checking after Starting Engine
155
Inspection before Starting Engine (Refer to Item "Operation 3.1.3".)
155
Checking Ease of Engine Cranking and Abnormal Noise
155
Checking Low Speed and Acceleration State of Engine
155
Checking Engine Exhaust Gas Colour, Abnormal Noise and Vibration
155
Checking Crane Operations
156
Checking over Hoist Prevention Device
156
Inspection of Moment Limiter
156
Operations and Checks before Starting Engine
158
Starting Engine
159
Operations and Checks after Starting Engine
161
Warm-Up Operations for Engine
161
Warm-Up Operations for Hydraulic Equipment
162
Stopping Engine
164
Break-In Operation
165
Machine Travelling Posture
165
Starting (Forward and Backward)/Stopping the Machine
166
Changing Direction of the Machine
169
Slewing the Machine
170
Parking the Machine
171
Inspection and Check after Completing Work
172
After Stopping Engine
172
Locking
172
Cautions in Driving
173
Precautions before Crane Operation
176
Operation before Crane Work
178
Crane Operation Posture
180
Hoisting and Lowering Operation
181
Normal Hoisting and Lowering Operation
181
Hoisting and Lowering Operation at High Speed
182
Hoisting Operation with Hook Stowage Switch
183
Boom Derricking Operation
184
Boom Telescoping Operation
185
Slewing Operation
187
Accelerator Operation
188
Crane Stowage Operation
190
Crane Stowage Operation at the Time of Simple Stowage of Hook Block
190
Crane Stowage Operation at the Time of Normal Stowage of Hook Block
193
Prohibited Operations During Crane Work
195
Operation During Travelling Hoist
197
Precautions in Operation During Travelling Hoist
197
Operation Posture During Travelling a Hoisted Load
198
Operation of Travelling a Hoisted Load Work
199
Cancel Operation of Travelling Hoist Operation Posture
199
Handling of Wire Rope
200
Criteria for Wire Rope Replacement
200
Winch Wire Rope Reeving System and Gross Rated Load
202
Measure to Take When Winch Wire Rope Is Twisted
203
Transportation
205
Loading/Unloading
205
Loading
206
Fixing the Machine
208
Unloading
209
Hoisting Machine
210
Hoisting Machine with Boom Lowered
210
Hoisting Machine with Boom
212
Cautions During Transportation
213
Handling When Cold
214
Preparing for Low Temperature
214
Long-Term Storage
216
Before Storing Machine
216
During Storage
216
After Storage
217
Troubleshooting
218
When Fuel Runs out
218
Phenomenons that Are Not a Fault
219
When Battery Has Discharged
220
Battery Handling Precautions
220
Removing/Installing Battery
221
Cautions in Charging Battery
222
Starting Engine with Booster Cable
223
When such a Phenomenon Occurs
225
Electrical Components
225
Machine Body Components
227
Engine Components
228
Moment Limiter Components
230
Overwinding Prevention Device
231
Inspection and Maintenance
233
Precautions for Maintenance
234
Basic Maintenance
236
Legal Inspection
240
Periodic Replacement of Critical Parts
241
Consumables
242
Other Replacement Parts
243
Use of Fuel and Lubricating Oil
244
Use of Fuel and Lubricating Oil According to Temperatures
244
Standard Tightening Torque
246
Standard Tightening Torque List
246
List of Items for Inspection and Maintenance
247
Maintenance Procedures
249
Initial 500 Hour Maintenance
249
Initial 500-Hour Maintenance
249
Pre-Operation Inspection
249
Oil Replacement in Winch Reduction Gear Case
249
Irregular Maintenance
250
Replacement of Winch Wire Rope
250
Checking/Adjusting Main Boom Telescoping Wire Rope
255
Checking/Cleaning/Replacing Air Cleaner
256
Cleaning Engine Cooling System
258
Checking and Re-Tightening Rubber Track Bolts
261
Checking/Adjusting Rubber Track Tension
261
Checking/Replenishing Window Washer Solution
263
Checking and Servicing Air-Conditoner
264
Checking/Cleaning/Greasing Door Rails and Rollers
265
Maintenance Every 50 Hours [1] Greasing Machine Units
266
Levelling Instrument
266
Maintenance Every 250 Hours
268
Checking/Refilling Oil Level in Travelling Motor Reduction Gear Case
268
Oil Level Check and Refilling in Winch Reduction Gear Case
269
Checking/Adjusting Fan Belt Tension
270
Checking/Adjusting Air-Compressor Belt Tension
271
Maintenance Every 500 Hours
272
Replacing Oil in Engine Oil Pan and Replacing Engine Oil Filter Cartridge
272
Checking/Refilling Swing Pinion Grease Amount
274
Greasing Swing Circle
274
Checking/Cleaning Radiator Fins, Oil Cooler Fins, after Cooler Fins and Air-Condenser Fins
275
Filters
276
Replacement of Hydraulic Oil Tank Breather Element
277
Oil Replacement in Winch Reduction Gear Case (for the First Time Only)
278
Replacing the Fuel Pre-Filter Cartridge
279
Replacing the Main Fuel Filter Cartridge
280
Replacing the Fuel Feed Pump Filter
281
Maintenance Every 1000 Hours
282
Oil Replacement in Travelling Motor Reduction Gear Case
282
Oil Replacement in Winch Reduction Gear Case
283
Replacement of Hydraulic Oil Return Filter Cartridge
284
Replacement of Hydraulic Oil Line Filter Element
286
Maintenance Every 1500 Hours [1] Cleaning Egr Cooler
287
Maintenance Every 3000 Hours [1] Checking/Cleaning Egr Valve
287
Checking Alternator and Starter
287
Inspection/Adjusting Engine Valve Clearance
287
Measuring Compression Pressure
287
Maintenance Every 4000 Hours
288
Inspection of Water Pump
288
Replacement of Accumulator
288
Maintenance Every 5000 Hours
289
Replacing Oil in Hydraulic Oil Tank and Cleaning Strainers
289
Venting Air in Hydraulic Circuits
292
Air Bleeding of Hydraulic Circuits
292
Relieving Internal Pressure of Hydraulic Circuit
296
Attaching/Detaching Single-Fall Hook
297
Attaching Single-Fall Hook
297
Detaching Single-Fall Hook
300
Specifications
303
Principle Specification List
304
Specification Dimensional Drawing
305
Rated Total Load Chart
306
Working Radius/Lifting Height
309
Item Page
311
Fly-Jib
311
Precautions of Fly-Jib Operation
312
Safety Label Location
314
Fly-Jib each Section
317
Fly-Jib Installation and Stowage
318
Installation of Fly-Jib
319
Changing of Fly-Jib Tilt Angle
327
Extending and Retracting No.2 Fly-Jib
329
Extending No.2 Fly-Jib Configured 0 Degree or 20 Degrees Tilt Angle
329
Extending No.2 Fly-Jib Configured 40 Degrees or 60 Degrees Tilt Angle
330
RETRACTING of No.2 FLY-JIB
332
Stowage of Fly-Jib
333
Removal of Fly-Jib
338
Installation of Fly-Jib
343
Handling Monitor and Moment Limiter
350
Names of Monitor Display
350
Monitor Display in Fly-Jib Mode
350
Monitor Display When Fly-Jib Is Stowed
352
Moment Limiter Functions
353
Display for Fly-Jib Mode Switching
354
Setting of Operating Conditions
355
Operations
356
Cautions for Fly-Jib Operation
356
Troubleshooting
357
List of Error Codes
357
When such a Phenomenon Occurs
358
Inspection and Maintenance
359
Checking before Operation
359
Maintenance Every 50 Hours
361
Specifications
362
Specification Table
362
Specification Dimensional Drawing
363
Rated Total Load Chart
364
Working Radius/Lifting Height
365
Working Radius/Lifting Height (When Fly-Jib Angle Is 0 Degrees and 20 Degrees)
365
Working Radius/Lifting Height (When Fly-Jib Angle Is 40 Degrees and 60 Degrees)
366
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Maeda CC1485S-1 Quick Operation Manual (16 pages)
CRAWLER CRANE
Brand:
Maeda
| Category:
Construction Equipment
| Size: 0.67 MB
Table of Contents
Table of Contents
3
1 Starting Engine & Stopping Engine
4
Starting Engine
4
Stopping Engine
6
2 Operation Levers
7
3 Switches
10
4 Machine Monitor
11
Monitor Display
11
Monitor Display of Moment Limiter
12
5 Working Radius / Lifting Height
13
6 Rated Total Load Chart
14
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