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Lineage 2000 J85503B-2
Lucent Technologies Lineage 2000 J85503B-2 Manuals
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Lucent Technologies Lineage 2000 J85503B-2 manual available for free PDF download: Product Manual
Lucent Technologies Lineage 2000 J85503B-2 Product Manual (137 pages)
Brand:
Lucent Technologies
| Category:
Industrial Electrical
| Size: 1 MB
Table of Contents
Table of Contents
5
1 Introduction
15
General
15
Applications
15
Benefits
16
Customer Service
17
Technical Support
17
Product Repair and Return
17
2 Product Description
19
General
19
Typical Battery Plant
19
Battery Plant Subsystems
19
Features
20
Figure 2-1: Block Diagram of a Typical Battery Plant
20
Alarms
24
Load Share Fail (LSF)
24
Rectifier Failure Alarm (RFA)
24
Front Panel Controls and Indicators
26
Output Meter
26
Figure 2-2: J85503B-2 Control Panel
26
Rect V
27
Power Switch
27
Alarms
27
Rect Test Switch
27
Flt/Eq
28
Circuit Modules
28
Cm1
29
Cm2
29
Cm3
29
Cm4
29
Cm5/Cm6
29
Cm7
29
Table 2-A: CM2 Circuits
29
Alarm and Control Flow
30
Figure 2-3: J85503B-2 Rectifier with Door Open
31
Specifications
32
Figure 2-4: Signal Flow Rectifier/Galaxy Controller
32
Table 2-B: J85503B-2 Rectifier Specifications
32
3 Engineering and Ordering
35
Rectifier Sizing
35
Sizing Considerations
35
Figure 3-1: Recharge Time Vs. Recharge Factor
36
Sizing Example
37
Ordering Information
38
Rectifier
38
Table 3-A: J85503B-2 Ordering Information
39
Hardware
40
Shims
41
Table 3-B: Hardware Ordering Information
41
Junction Plates
42
Spare Parts
42
Table 3-C: Shims Ordering Information
42
Table 3-D: Junction Plates Ordering Information
42
Table 3-E: Circuit Modules in the J85503B-2 Rectifier
43
Table 3-F: Spare Fuse Information
43
Table 3-G: Spare Electrical Parts
43
Sample Order
44
Documentation References
44
4 Safety
47
Safety Precautions
47
ESD Precautions
49
5 Installation
51
General
51
Preparing for Installation
51
Floor Mounting
51
Heat Dissipation
52
Figure 5-1: Floor Mounting Detail
52
Figure 5-2: Floor Anchoring
52
AC Input Power
53
Table 5-A: AC Input Requirements
53
DC Output Power
54
Figure 5-3: AC and DC Termination Points
55
Table 5-B: DC Output Options
55
DC Power Cables
56
Figure 5-4: Top View of the J85503B-2 Rectifier
56
Handling Equipment
57
Figure 5-5: DC Output Cables in Cable Rack
57
Table 5-C: Rack Widths for 350KCMIL Cables
57
Installation
58
Installing or Adding a Rectifier
59
Locate and Anchor the Rectifier
59
AC Power Cables
60
DC Power Cables
60
Supplemental Central Office (CO) Ground
61
Table 5-D: Controller Connectors
62
Figure 5-6: CM4 Interface Board (330C)
64
Plant Control Cable Assembly (External Alarm/Control Bay)
65
DIP Switch Settings
66
Figure 5-7: 48V DIP Switch Label
67
Figure 5-8: 24V DIP Switch Label
68
Converting AC Voltage
70
Initial Battery Charging
70
Table 5-E: Control Settings for Initial Battery Charge
70
6 Testing
73
General
73
Precautions
73
Tools and Test Equipment
74
Battery Plant Simulator Test Set
74
Table 6-A: Test Set Connections
74
Test Load Connection
75
Figure 6-1: Battery Plant Simulator Test Set
76
Initial Conditions for Testing off Line
77
Table 6-B: Rectifier Control Settings for Testing off Line
77
Figure 6-2: CM1 Fuse Board with Clip Connections (Older Version of CM1 on the Left)
78
Figure 6-3: CM2 Board with Clip Connections
79
Testing off Line
80
Startup
80
Regulation (NL/FL) Test
80
Rectifier Failure Alarm Test
80
Current Limit Test
81
Phase Failure Alarm (PHA) Test
81
Control (TR) Test
83
Selective High Voltage Shutdown (SHVSD)
83
Meter Test
84
Off Line Test Completion
85
Bringing a Rectifier on Line
85
Table 6-C: Rectifier Control Settings for Testing on Line
86
Testing on Line
87
Current Limit Test
88
Isolated Current Measuring (VI) Test
88
Phase Failure Test
90
Control (TR) Test
91
AC Fail Test
92
RFA Circuit Verification RFA Test
93
Meter Test (on Line)
93
Table 6-D: Rectifier Controls for Meter Test on Line
93
Adjust Rectifiers to Float Voltage
94
Adjust Rectifiers Individually
94
Adjust Rectifiers as a Group
94
Enable and Test Load Share
96
Special Application Load Share (NLS)
97
7 Troubleshooting and Adjustments
99
General
99
Disconnecting a Rectifier
99
Diagnostics
101
Table 7-A: Troubleshooting
101
Front Panel Conditions
104
Table 7-B: Front Panel Conditions and Indications
104
Table 7-C: Alarms on TB1/TB2 of CM4
106
Table 7-D: Controls on TB1/TB2 of CM4
107
Table 7-E: Signals on TB3 of CM4
108
Table 7-F: Additional Conditions/Indications on the J85503B-2
109
Adjustments
110
Clear Fuse Alarm (FA)
111
Table 7-G: Digital Meter Tolerance
112
Figure 7-1: Adjustment Potentiometer on CM3
113
ISHVSD in Plants Without a Controller
114
Restore Rectifier to Service
116
Preventive Maintenance
117
8 Replacing Components and Circuit Modules
119
General Considerations for Replacing Components
119
Table 8-A: Minimum Torque for Electrical Connections
121
Replacing Components
122
Table 8-B: Torque and Minimum Yield Strength Values for Mechanical Connections (Using Hex Head Cap Screws)
122
Figure 8-1: Component Locations
123
Diode Heat Sink Assemblies
124
CB1 Circuit Breaker
125
DC Inductor (L3, L4)
125
AC Capacitors (C1 - C6, C13 and C14)
126
AC Inductors (L1, L2)
126
Contactor Relay (K1)
126
Main Transformers (T1, T2)
126
Handling Circuit Modules
127
Replacing Circuit Modules
128
CM1 Fuse Board
128
CM2 Control Board
129
CM4 Interface Board
131
9 Product Warranty
135
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