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Lucent Technologies J85503A-1 manual available for free PDF download: Product Manual
Lucent Technologies J85503A-1 Product Manual (114 pages)
100-Ampere, 60-Hertz Ferroresonant Rectifier
Brand:
Lucent Technologies
| Category:
Industrial Equipment
| Size: 0 MB
Table of Contents
Table of Contents
5
1 Introduction
13
General Information
13
Customer Training
13
Customer Service
13
Technical Support
14
Product Repair and Return
14
Warranty Service
14
2 Product Description
15
Overview
15
Ferroresonant Technology
15
Standard Features
16
Additional Features
18
Circuit Modules
19
Figure 2-1: Location of Circuit Modules
20
Figure 2-2: CM1 Option Board Showing White Test
21
Figure 2-3: CM2 Control Board Showing Test Clip
22
Figure 2-4: Partial Sketch of CM3 Digital Meter Board
23
Front Panel Controls and Indicators
24
Figure 2-5: Control Panel on the J85503A-1 Rectifier
24
Table 2-A: Digital Meter Accuracy
25
Alarm and Control Flow
26
Physical, Thermal, and Electrical Specifications
27
Figure 2-6: Signal Flow between Rectifier and Lucent
27
Table 2-B: Physical and Thermal Specifications
27
Table 2-C: Input Specifications for the J85503A-1
28
Table 2-D: Output Specifications for the J85503A-1
28
3 Ordering Information
29
Options
29
Table 3-A: Equipment Lists for the J85503A-1
30
4 Safety
31
Admonishments
31
Safety Statements
31
Precautions
32
Warning Statements and Safety Symbols
34
5 Installation
37
Introduction
37
Safety
37
Preparing for Installation
37
Handling Equipment
37
Bay Mounting
38
Heat Dissipation
38
AC Input Power
38
Table 5-A: AC Input Requirements
39
DC Output Power
40
Installation Tools
40
Table 5-B: DC Output Requirements
40
Unpacking
41
Figure 5-1: Four Views of the J85503A-1 Rectifier
42
Figure 5-2: Front View of J85503A-1 Rectifier with Door
43
Figure 5-3: AC Input Components Mounted on the
44
Figure 5-4: Output Polarity Conversion and
45
Installing or Adding a Rectifier
46
Install AC Power Cables
46
Install DC Power Cables
47
Converting AC Voltage
50
Table 5-C: AC Voltage Conversion
50
Converting DC Output Polarity
51
Output (Negative Ground)
51
Output (Positive Ground)
52
Initial Battery Charging (Optional)
53
Table 5-D: Rectifier Control Settings
54
6 Testing
57
Introduction
57
Precautions
57
Tools and Test Equipment
58
Battery Plant Simulator Test Set
59
Initial Conditions for Testing off Line
60
Table 6-A: Rectifier Control Settings for Testing
60
Testing off Line
62
Startup
62
Table 6-B: Test Set Connections
62
Rectifier Failure Alarm/Fuse Alarm Test (off Line)
63
Current Limit Test (off Line)
63
Phase Failure Test (off Line)
64
Backup High Voltage Shutdown (HVSD) Test
65
(Off Line)
66
Restart
66
Off-Line Test Completion
66
Bringing Rectifier on Line
67
Table 6-C: Rectifier Control Settings Prior to
68
Testing on Line
69
Regulation (NL/FL) Test (on Line)
69
Rectifier Failure Alarm/Fuse Alarm Test (on Line)
70
Current Limit Test (on Line)
71
Isolated Current Measuring (VI) Test
71
Galaxy Controller)
71
Phase Failure Test (on Line)
73
(On Line)
74
Adjust Rectifiers to Float Voltage
75
Adjust Rectifiers Individually
75
Adjust Rectifiers as a Group
76
7 Troubleshooting and Adjustments
79
Introduction
79
Remove Rectifier from Service
79
Diagnostics and Troubleshooting
80
Table 7-A: Troubleshooting
81
Adjustments
83
Clear Rectifier Failure Alarm (RFA)
83
Calibrate CM3 Digital Meter
84
Restore Rectifier to Service
88
8 Spare Parts and Replacement Procedures
91
Ordering Circuit Modules
91
Handling Circuit Modules
91
Table 8-A: Spare Circuit Module Kit Number
91
Electrostatic Discharge
92
Table 8-B: Modifications for the CM1 Board
93
Spare Fuses
94
Replacing Circuit Modules
94
Table 8-C: Spare Fuse Information
94
General Considerations for Replacing Components
98
Replacing Components
102
Output Volts Adjustment Potentiometer
102
Protective Shield
102
Transformer (T3)
103
K1 Contactor Relay
103
K2 or K3 Relay (Contactors)
103
AC Inductors (L1 or L2)
103
CA1 Board (Snubber Network)
104
Thyristors (Q1 or Q2)
104
AC Capacitors (C5 or C7)
104
Diode Heat Sink Assembly
105
DC Inductors (L3 or L4)
105
DC Capacitors (C1, C2, or C3/C4)
106
Main Transformers (T1 or T2)
107
Rectifier Diode Test And/Or Replacement
107
Disconnecting a Rectifier
109
9 Product Warranty
111
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