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LX700AU 2022
LONCIN LX700AU 2022 Manuals
Manuals and User Guides for LONCIN LX700AU 2022. We have
1
LONCIN LX700AU 2022 manual available for free PDF download: Service Manual
LONCIN LX700AU 2022 Service Manual (325 pages)
Brand:
LONCIN
| Category:
Offroad Vehicle
| Size: 27 MB
Table of Contents
How to Use this Manual
4
Manual Organization
4
Exploded Diagrams
4
Table of Contents
6
Troubleshooting
19
1 General Information
21
Vehicle Identification
21
Vehicle Identification Number
21
Model Label
21
Safety
22
Handling Gasoline Safely
23
Cleaning Parts
23
Warning Labels
23
Important Information
24
Preparation for Removal and Disassembly
24
Replacement Parts
24
Gaskets, Oil Seals and O-Rings
24
Lock Washers/Plates and Cotter Pins
25
Bearings and Oil Seals
25
Circlips
25
Checking the Connections
26
Tools
27
Basic Tools
27
Specifications
41
General Specifications
41
Engine Specifications
44
Cylinder Head Tightening Sequence
49
Chassis Specifications
50
Electrical Specifications
52
Tightening Torques
52
Engine Tightening Torques
52
Chassis Tightening Torques
54
How to Use the Conversion
56
General Tightening Torque Specifi Cations
56
Lubrication Points and Lubricant Types
57
Engine
57
Coolant Flow Diagrams
58
Cable Routing
61
Periodic Checks and Adjustments
68
Introduction
68
Periodic Maintenance Chart for the Emission Control System
68
General Maintenance and Lubrication Chart
69
Vehicle Bottom Guard, Seat, Carriers and Fenders
71
Vehicle Bottom Guard
71
Seat and Side Panels
72
Ront Carrier and Front Guard
73
Front Fendersand Front Grill
74
Rear Carrier and Rear Fender
75
Front Fenders and Front Grill
76
Electrical Componentstray 1/2
76
Electrical Components Tray 1/2
76
Electrical Components Tray 2/2
78
Air Filter Case
78
Footrest Boards
80
Air Filter Case
81
Engine
82
Adjusting the Valve Clearance
82
Adjusting the Engine Idling Speed
84
Adjusting the Throttle Lever Free Play
86
Adjusting the Speed Limiter
86
Checking the Spapk Plug
87
Checking the Ignition Timing
88
Measuring the Compression Pressure
89
Checking the Engine Oil Level
91
Changing the Engine Oil
92
Cleaning the Air Filter Element
93
Checking the Throttle Body Joint
94
Checking Fuel Pipe
95
Checking the Breather Hoses
95
Checking the Coolant Level
95
Changing the Coolant
96
Checking the Cooling System
99
Checking the Coolant Temperature Warning Light
100
Checking and Replacing the V-Belt
101
Checking the Exhaust System
102
Cleaning the Spark Arrester
102
Chassis
103
Adjusting the Front Brake
103
Adjusting the Rear Brake
103
Checking the Brake Fluid Level
104
Checking the Front Brake Pads
105
Checking the Rear Brake Pads
105
Checking the Brake Hoses
106
Bleeding the Hydraulic Brake System
106
Adjusting the Select Lever Control Cable and Shift Rod
108
Checking the Final Gear Oil Level
108
Changing the Final Gear Oil
109
Checking the Differential Gear Oil Level
110
Changing the Differential Gear Oil
110
Checking the Constant Velocityjoint Dust Boots
111
Checking the Steering System
111
Adjusting the Toe-In
112
Checking the Front and Rear Shock Absorbers
113
Adjusting the Front Shock Absorbers
114
Adjusting the Rear Shock Absorbers
115
Checking the Tires
115
Checking the Wheels
117
Checking and Lubricating the Cables
117
Lubricating the Levers and Pedals
117
Electricai System
118
Checking and Charging the Battery
118
Checking the Fuses
123
Adjusting the Headlight Beams
124
Engine
125
Engine Removal
125
Belt Cooling Ducts,Muffler and Exhaust Pipes
125
Cylinder Head
128
Remove Cylinder Head
128
Check Cam Chain
130
Check Chain Tensioner
131
Check Cylinder Head
131
Installtion Cylinder Head
133
Rocker Arms and Camshaft
137
Removing the Rocker Arms and Camshaft
137
Checking the Camshaft
137
Checking the Decompression System
138
Installing the Camshaft and Rocker Arms
139
Valvesand Valve Springs
141
Removing the Valvesand Valve Springs
141
Checking the Valvesand Valve Springs
142
Installing the Valvesand Valve Springs
143
Cylinder Block and Piston
144
Removing the Cylinder Block and Piston
144
Check the Cylinder Block and Piston
144
Checking the Piston Rings
145
Checking the Piston Pin
145
Installing the Piston and Cylinder Block
146
Ac Magneto
148
Removing the Ac Magneto Rotor
148
Removing Oil Pipe
148
Checking the Stator Coil and Crankshaft Position Sensor
150
Checking the Starter Clutch
151
Installing the AC Magneto Rotor
151
Balancer Gears and Oil Pump Gears
153
Removing the Balancer Driven Gear and Oil Pump Driven Gear
153
Checking the Oil Pump Drive
155
Checking the Balancer Drive
155
Checking the Springs and Pins
155
Installing the Balancer Drive Gear,Balancer Driven Gear,And Oil Pump Driven Gear
155
Primary and Secondary Sheaves
157
Removing the Primary and Secondary Sheaves
157
Checking the Primary Sheave Assembly
158
Assembling the Primary Sheave
158
Installing the Primary and Secondary Sheaves
159
Centrifugal Clutch
160
Removing the Clutch
160
Checking the Clutch
162
Clutch Housing Overhaul
164
Installing the Clutch
167
Crankcase
169
Removing Oil Filter and Timing Chain
169
Removing the Crankcase
169
Checking the Timing Chain and Guides
171
Checking the Oil Pressure Relief Valve
172
Checking the Crankcase and Bearings
172
Assembling the Crankcase
174
Install the Shift Lever
177
Install Oil Filter
178
Crankshaft and Oil Pump
178
Oil Pump
178
Removing the Oil Pump
179
Removing the Crankshaft
179
Checking the Oil Pump
179
Checking the Crankshaft
180
Assembling the Oil Pump
182
Installing the Crankshaft
183
Transmission
186
Remove the Transmission
186
Checking the Shift Forks
188
Checking the Shift Drum
189
Checking the Transmission
189
Assembling the Shift Fork Assembly
191
Installing the Transmission
191
Middle Gear
193
Removing the Middle Drive Shaft
193
Removing the Middle Driven Shaft
194
Checking the Pinion Gears
197
Installing the Bearing and Oil Seals
197
Installing the Middle Driven Shaft
198
Installing the Middle Drive Shaft
200
Measuring the Middle Gear Backlash
200
Starter Motor
201
Removing the Starter Motor
201
Checking the Starter Motor
201
Install the Starter Motor
201
Cooling System
202
Radiator and Coolant Reservoir
202
Checking the Radiator
203
Installing the Radiator
203
Thermostat
204
Checking the Thermostat
205
Installing the Thermostat
205
Water Pump
206
Disassembling the Water Pump
207
Checking the Water Pump
207
Assembling the Water Pump
207
Fuel Injection System
209
Circuit Diagram
210
ECU Self-Diagnostic Function
212
Self-Diagnostic Function Table
212
Communication Error with the Meter
213
Troubleshooting Chart
214
Diagnostic Code Table
215
Air Filter
218
Replace the Air Filter Element Combination
219
Installing the Air Filter Connection Pipe
219
Installing the Oil and Gas Separator
220
Fuel Tank
221
Removing the Fuel Tank
221
Removing the Fuel Pump
222
Checking the Fuel Pump Body
222
Installing the Fuel Pump
223
Checking the Fuel Filter
223
Installing the Fuel Hose
223
Throttle Body
224
Removing the Throttle Body Assembly
225
Checking the Fuel Injector
225
Checking the Throttle Body
225
Installing the Throttle Body Assembly
226
Installing Intake-Tube
226
Installing Fuel Injector
226
Connect Fuel Hose
227
Checking the Fuel Pump and Pressure Regulator Operation
227
Drivetrain
228
Troubleshooting
228
Checking Noises
228
Troubleshooting Chart
230
Front Constant Velocity Joints and Differential Gear
231
Removing the Differential Gearassembly
234
Checking the Front Constant Velocity Joints
234
Checking the Differential Gears
234
Checking the Differential Gea Motor
235
Assembling the Front Constant Velocity Joints
235
Assembling the Differential Gears
236
Measuring the Differential Gear Lash
236
Adjusting the Differential Gear Lash
237
Checking the Differential Gear Operation
237
Rear Constant Velocity Joints and Final Drive Gear
238
Assembling the Front Constant Velocity Joints
241
Disassembling the Final Drive Pinion Gear Assembly
241
Positioning the Final Drive Pinion Gear and Ring Gear
242
Front and Rear Wheels
243
Front Wheels
243
Rear Wheels
244
Checking the Wheels
245
Checking the Wheel Hubs
245
Checking the Brake Discs
246
Installing the Brake Discs
246
Installing the Wheel Hubs
246
Installing the Wheels
246
Rear Brake Pads
248
Replacing the Front and Rear Brake Pads
249
Front Brake Master Cylinder
251
Primary Brake Master Cylinder
253
Checking the Master Cylinder
255
Assembling the Front and Rear Brake Master Cylinders
255
Installing the Front Brake Master Cyinder
255
Installing the Primary Brake Master Cyinder
257
Front Brake Caliper
258
Rear Brake Calipers
260
Disassembling the Front and Rear Brake Calipers
262
Checking the Front and Rear Brake Calipers
262
Assembling the Front and Rear Brake Calipers
263
Installing the Front and Rear Brake Calipers
263
Pedal Assembly
265
Steering System
267
Handlebar
267
Removing the Handlebar Grips
268
Checking the Handlebar
268
Installing the Handlebar
268
Installing the Handlebar Grips
269
Installing the Front Brake Master Cylinder
269
Installing the Throttle Lever Assembly
269
Steering Stem
270
Checking the Steering Stem
271
Installing the Steering Stem
271
Installing the Pitman Arm
272
Tie-Rods and Steering Knuckles
273
Removing the Steering Knuckles
274
Checking the Tie-Rods
274
Checking the Steering Knuckles
274
Installing the Tie-Rods
276
Front Arms and Front Shock Absorber Assemblies
277
Removing the Front Arms
279
Checking the Front Arms
279
Checking the Front Shock Absorbers
280
Installing the Front Arms and Front Shock Absorbers
281
Rear Knuckles and Stabilizer
282
Checking the Rear Knuckles
283
Checking the Stabilizer
283
Rear Arms and Rear Shock Absorber Assemblies
284
Checking the Rear Arms
285
Checking the Rear Shock Absorber Assemblies
285
Installing the Rear Arms and Rear Shock Absoeber Assemblies
285
Electrical Components
286
Checking Switch Continuity
287
Checking the Switches
288
Checking the Lamps
289
The Type of Lamps
289
Checking the Condition of the Lamps
289
Ignition System
290
Circuit Diagram
290
Troubleshooting
290
Electric Starting System
294
Circuit Diagram
294
Starting Circuit Operation
294
Troubleshooting
295
Charging System
298
Circuit Diagram
298
Troubleshooting
299
Lighting System
300
Circuit Diagram
300
Troubleshooting
300
Checking the Lighting System
301
Signaling System
303
Circuit Diagram
303
Troubleshooting
303
Checking the Signaling System
304
Cooling System
310
Circuit Diagram
310
Troubleshooting
310
Fuel Pump System
313
Circuit Diagram
313
Troubleshooting
313
2WD/4WD Selecting System
315
Circuit Diagram
315
Troubleshooting
315
EPS (Electric Power Steering) System
318
Eps Control Unit' S Self-Diagnostic Function
318
Troubleshooting
319
Electrical System
319
Compression System
319
Poor Medium-And-High-Speed Performance
320
Faulty Gear Shifting
320
Cooling System
321
Poor Starting Performance
321
Faulty Brake
321
Poor Braking Effect
321
Shock Absorber Malfunction
322
Malfunction
322
Unstable Handling
322
Wiring Diagram
323
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